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WHIRLER CENTRIFUGALS PVT. LTD.
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potato starch-based bioplastics Pilot Extraction Refining Unit

potato starch-based bioplastics Pilot Extraction Refining Unit Specification

Accessories
Feeder, separator, filtration system, drying section, control cabinet, CIP system, pipeline

Motor Power
7.5 HP - 12 HP

Automation Grade
Automatic

Plastic Processed
Potato starch-based bioplastics

Usage & Applications
Bioplastic production, food starch extraction, research & development, industrial testing

Driven Type
Motor Driven

Efficiency (%)
Above 96%

Installation Guideline
Requires flat solid foundation, access to water and 3-phase electric supply

Temperature Range
Ambient to 110C (process adjustable)

Speed
Variable, up to 1800 RPM

Production Capacity
180-360 kg/day (Refined Potato Starch)

Model No
PSEU-BIOPL-700

Frequency
50 Hz

Type
Pilot Extraction Refining Unit

Material
Stainless Steel / Food Grade Alloy

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC based with touch screen HMI

Drive Type
Electric Motor Driven

Voltage
380-415 V, 3 Phase

Power
15-28 kW (Depending on configuration)

Weight (kg)
1400 - 1850 kg

Dimension (L*W*H)
4300 mm 1420 mm 2200 mm

Color
Industrial Silver/Grey (customizable)

Capacity
350-700 kg/day (Input Raw Potato)

Features
High purity output, fully automated process, corrosion resistant, CIP enabled

Machine Type
Continuous Pilot Processing Line

Surface Finish
Mirror + Matt finish (sanitary)

Power Consumption
Approx. 20 kWh

Cleaning System
Automatic Clean-In-Place (CIP)

Noise Level
65 dB (A)

Operating Manual
Detailed operation and maintenance manual provided

Safety Features
Overload protection, emergency stop, interlock system

Operating Staff Required
1-2 (for monitoring and supervision)

Compliance
Meets GMP, CE guidelines

Extraction Purity
Up to 99% starch separation efficiency

Cooling System
Integrated water cooling circuit for critical sections

Customization
Capacity and configuration customizable per user requirements

Startup/Shutdown Time
Less than 15 minutes each

Export Packaging
Standard seaworthy wooden crates

Process Stages
Crushing, slurry preparation, extraction, separation, purification, drying

About potato starch-based bioplastics Pilot Extraction Refining Unit

This pilot unit is dedicated to the extraction and refining of starch from potatoes, specifically for the development of bioplastics. It serves as a crucial research and development facility, enabling the exploration and optimization of processes to convert raw potato starch into a viable feedstock for biodegradable and sustainable plastic alternatives. The unit focuses on efficient starch extraction, followed by refining steps to achieve the purity and characteristics required for bioplastic formulation. By operating at a pilot scale, it bridges the gap between laboratory research and industrial production, allowing for the testing of various processing parameters, material properties, and the overall feasibility of potato starch-based bioplastics. This initiative aims to advance eco-friendly material science, offering a renewable resource solution to reduce reliance on traditional petroleum-based plastics.

High Purity Extraction for Diverse Applications

This Pilot Extraction Refining Unit delivers high-purity potato starch - suitable for bioplastics manufacturing, food-grade applications, and R&D purposes. Thanks to its advanced multistage process and customizable configurations, it ensures optimal yield and product quality from raw potato input.

User-Friendly Automation & Safety Features

With a PLC-based control system, touch screen HMI, and capabilities for up to 99% separation efficiency, operation is straightforward for just 1-2 supervising staff. Integrated safety functions, such as overload protection and emergency stop, promote reliable and secure daily operation.

Efficient, Hygienic, and Compliant Design

Equipped with a fully automatic Clean-In-Place (CIP) system and constructed from food-grade, corrosion-resistant materials, the unit simplifies hygiene management and maintenance. It aligns with GMP and CE guidelines, ensuring compliance and suitability for global markets.

FAQ's of potato starch-based bioplastics Pilot Extraction Refining Unit:

Q: How does the potato starch extraction process work in this pilot refining unit?

A: The process involves sequential stages: crushing raw potatoes, preparing slurry, extracting starch, separating and purifying it, then drying the final product. This automated sequence achieves up to 99% separation efficiency and maintains a refined starch purity above 96%.

Q: What applications can the extracted potato starch be used for?

A: Extracted potato starch is ideal for bioplastic production, food starch extraction, research and development activities, and general industrial testing. Its high purity and adjustable process parameters make it suitable for various specialized uses.

Q: When should the cleaning system be activated, and how is it managed?

A: The integrated automatic Clean-In-Place (CIP) system can be scheduled or initiated after each production cycle for optimal hygiene. It requires minimal manual intervention, ensuring thorough sanitation of internal surfaces.

Q: Where should the Pilot Extraction Refining Unit be installed?

A: Installation requires a flat, solid foundation with access to a water line for the cooling and cleaning systems, and a stable 3-phase electric supply (380-415 V). Proper installation ensures safety and consistent performance.

Q: What are the benefits of using this continuous pilot processing line for bioplastic production?

A: Benefits include high starch extraction and purity rates, fully automated operation, reduced labor needs, fast start-up/shutdown, and compliance with international quality and safety standards. These features enhance efficiency, safety, and scalability for bioplastics manufacturing.

Q: How many staff members are needed to operate the system?

A: Only 1-2 operating staff are necessary to monitor and supervise the automated process, as the unit manages most functions independently through its PLC-based control system.

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