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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Commercial Organic Fertilizer Production Organic Waste Covered Lagoon Continuous Biomethane Plant

Commercial Organic Fertilizer Production Organic Waste Covered Lagoon Continuous Biomethane Plant Specification

Automation Grade
Fully Automatic

Plastic Processed
N/A-Organic Waste Only

Efficiency (%)
Biogas Conversion 70-85%

Temperature Range
Mesophilic 35-37C; Thermophilic up to 55C

Accessories
Biogas Collection Dome, Digestate Storage, Mixer, Pumps, Gas Outlet, Pressure Gauge

Frequency
50-60 Hz

Installation Guideline
On-Site Civil Foundation and Integration Required

Driven Type
Electric Motor

Speed
Depends on Mixer-10-60 RPM

Model No
CLCBP-2024

Motor Power
Variable-Typically 2-10 HP

Usage & Applications
Municipal Solid Waste Management, Agricultural Waste Treatment, Food Industry, Animal Farms

Production Capacity
Biogas Yield 0.35-0.6 m3/kg Substrate

Type
Covered Lagoon Continuous Biomethane Plant

Material
Reinforced Concrete, Anti-Corrosion Steel, HDPE Liner

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC-Based Centralized Control

Drive Type
Electric Motor

Voltage
380-415V, 3 Phase

Power
Depends on Plant Size-Typically 10-50 kW

Weight (kg)
Custom-Depends on Capacity

Dimension (L*W*H)
Modular/Custom-Site Dependent

Color
Grey (Concrete), Black (Dome/Liner)

Capacity
From 10 m3/day to 500 m3/day (Customizable)

Features
Continuous Feeding, Methane-Rich Biogas, Odor & Leakage Control, Heat Insulation, Covered Lagoon System, Simple Maintenance, Modular Expansion

Power Consumption
Low-Efficient Mixing & Heat Exchange

Machine Type
Continuous Organic Waste Digester

Surface Finish
Smooth/Lined (HDPE or Reinforced Concrete)

Mixing Tank
Substrate Pre-Treatment & Mixing

Slurry Output Handling
Outlet Pipe to Digestate Storage Tank

Gas Outlet Features
With Water Trap and Pressure Monitoring

Composting Capability
Yes-Solid Digestate

Civil Work Requirement
Requires Excavation and Site Preparation

Biogas Collection Method
Fixed Dome, Covered Lagoon

Input Waste Types
Primary: Food Waste; Secondary: Animal Manure

Expansion Capability
Modular Units for Larger Installations

Climate Suitability
All-Weather Operation with Insulation

System Pressure
Operates at Low/Medium Pressure (Adjustable Valve)

Digestate Management
Separation of Liquid and Solid for Different Fertilizer Uses

Safety Measures
Removable Top Cover, Water Seal & Trap, Pressure Relief

Biogas Utilization
Gas Stove (Cooking), CHP Engine (Power Generation)

Digestate Output Form
Solid (Composting), Liquid (Fertilizer)

Substrate Compatibility
Organic Waste, Food Waste, Manure

Operational Mode
Continuous Feeding and Digestion

Commercial Organic Fertilizer Production Organic Waste Covered Lagoon Continuous Biomethane Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

Commercial Organic Fertilizer Production Organic Waste Covered Lagoon Continuous Biomethane Plant About

This commercial-scale facility leverages a continuous-flow covered lagoon anaerobic digestion system to transform diverse organic waste streams into clean energy and high-value agricultural inputs. Engineered for high-volume liquid and semi-solid organic waste, the covered lagoon design provides a cost-effective and highly efficient environment for anaerobic microbes to break down organic matter continuously.

The primary energy output is biogas, which is upgraded on-site into high-purity biomethane ready for grid injection or use as a renewable vehicle fuel. Simultaneously, the nutrient-rich digestate bypassed during this continuous process is recovered and processed into commercial-grade organic fertilizer. This dual-revenue model promotes circular economy principles by diverting organic waste from landfills, reducing greenhouse gas emissions, and returning essential nutrients back to the soil, making it a highly sustainable solution for modern waste management and agricultural applications.

Efficient Conversion of Organic Waste to Energy and Fertilizer

This biomethane plant specializes in transforming food waste and animal manure into renewable methane-rich biogas and high-value organic fertilizers. Biogas can be directly used for cooking or power generation, while solid and liquid digestate are separated for use as compost and liquid fertilizer, respectively. The system ensures minimal odor, simple maintenance, and effective digestate management, supporting both environmental and economic goals.

Advanced Design and All-Weather Operation

Built using reinforced concrete and corrosion-resistant materials, the covered lagoon system provides reliable operation in a variety of climates. The plant features heat insulation, modular expansion options, and an adjustable pressure system to maintain optimal digestion conditions year-round. Automated controls and system safety measures-including pressure relief and water trapping-ensure safe, efficient, and user-friendly performance.

FAQ's of Commercial Organic Fertilizer Production Organic Waste Covered Lagoon Continuous Biomethane Plant:

Q: How does the covered lagoon biomethane plant process organic waste into biogas and fertilizer?

A: The plant continuously receives organic substrate-primarily food waste and animal manure-through a mixing tank where pre-treatment occurs. Inside the covered lagoon with a fixed dome, microbial digestion occurs under controlled, insulated conditions, producing methane-rich biogas and separating digestate into solid (compostable) and liquid (fertilizer) outputs.

Q: What types of waste can be used with this biomethane plant?

A: The plant is designed to handle a range of organic waste materials, primarily food waste and animal manure, but it is also compatible with other organic residues. It does not process plastics or inorganic waste.

Q: When is the plant suitable for operation, and does climate affect its performance?

A: Thanks to robust insulation and material choices, the plant operates efficiently year-round in all climates. The system automatically maintains mesophilic (35-37C) or thermophilic (up to 55C) temperatures to support optimal microbial activity regardless of external weather conditions.

Q: Where should the biomethane plant be installed?

A: Installation requires on-site civil preparation and excavation, with the plant typically built partially underground or on a prepared foundation. The modular design allows for flexible placement in municipal, agricultural, or industrial settings and can be customized to site requirements.

Q: What is the process for utilizing biogas and digestate produced by the system?

A: Biogas is collected via the fixed dome and can be piped directly to gas stoves for cooking or to CHP engines for power generation. Solid digestate is suitable for composting, while the liquid fraction can be used directly as fertilizer, maximizing resource recovery and minimizing waste.

Q: How does the system ensure safe and reliable operation?

A: Key safety features include a removable top cover, water seal and trap, pressure relief mechanisms, and an electric motor-driven mixing unit. Pressure levels are monitored and adjustable, with PLC-based centralized control automating safety and process operations.

Q: What are the main benefits of installing this continuous biomethane plant?

A: Users benefit from continuous waste processing, efficient biogas production (yielding 0.35-0.6 m3/kg substrate), reduced odors and leaks, simple maintenance, modular expansion, and dual fertilizer output for agricultural and municipal applications. The system supports sustainable waste management while generating renewable energy and valuable soil products.

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