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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

rice oxidized starch Industrial Concentration Plant

rice oxidized starch Industrial Concentration Plant Specification

Temperature Range
Ambient to 120C

Installation Guideline
Onsite support available; foundation and utility requirements to be met

Model No
ROC-ICP-2024

Motor Power
55 kW

Accessories
Control Panel, Safety Valves, Heat Exchangers

Usage & Applications
Rice Starch Oxidization, Food & Industrial Processes

Speed
Variable, up to 2000 RPM

Driven Type
Electric

Automation Grade
Automatic

Frequency
50/60 Hz

Production Capacity
Up to 10 Tons/Day

Efficiency (%)
Above 95%

Type
Industrial Concentration Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
380-440 V

Power
50-120 kW

Weight (kg)
6500 kg

Dimension (L*W*H)
7800 mm x 3200 mm x 3800 mm

Color
Silver

Capacity
2 to 10 Ton/Day

Features
High Efficiency, Low Operational Cost, Rust Resistant, Easy Maintenance

Power Consumption
Max 120 kW

Machine Type
Concentration Plant Machine

Surface Finish
Polished

Water Consumption
300 liters/hour

Piping Material
SS316

Compressed Air Requirement
6 bar, 20 CFM

Discharge Method
Automatic Discharge Valve

Maintenance Interval
Every 6 months

Insulation
High Efficiency Mineral Wool

Feeding Method
Automated Dosing System

Operating Staff Required
2-3 Operators

Noise Level
< 75 dB

Startup Time
Under 45 minutes

Safety Features
Emergency Stop, Overload Protection, Interlock System

Process Type
Continuous Batch

Screen Type
Vibratory

Design Pressure
Up to 4 bar

Customizability
Optional Capacity Adjustment

About rice oxidized starch Industrial Concentration Plant

An industrial concentration plant for rice oxidized starch processes rice to produce oxidized starch, a versatile ingredient used across various industries. This facility specializes in taking raw rice, subjecting it to an oxidation process to modify its properties, and then concentrating the resulting starch solution. The oxidation step alters the molecular structure of the starch, enhancing its stability, viscosity, and film-forming capabilities. The subsequent concentration process removes excess water, yielding a product with a higher solids content, making it more efficient for storage, transport, and industrial application. Oxidized rice starch finds extensive use in textiles for sizing, in paper manufacturing as a binding agent, in food products for thickening and stabilization, and in pharmaceuticals as an excipient. The plant ensures a consistent supply of high-quality oxidized starch, meeting the stringent demands of industrial applications.

Advanced Processing Efficiency

The ROC-ICP-2024 features a continuous batch process with automated dosing and discharge systems, maximizing yield and minimizing product loss. Its high energy efficiency (above 95%) and advanced design ensure consistent starch quality suited for food and industrial sectors alike.

Operator-Friendly & Safe Design

This concentration plant prioritizes safety and ease of use, including emergency stop functions, overload protection, and a reliable interlock system. Designed for operation by just 2-3 staff members, it streamlines workflow while safeguarding personnel and machinery.

Durable Construction & Easy Maintenance

Crafted from rust-resistant SS316 stainless steel and insulated with high-efficiency mineral wool, the equipment is built for longevity. Regular maintenance is simplified with an automatic discharge valve and vibratory screening, and support is offered every six months for hassle-free upkeep.

FAQ's of rice oxidized starch Industrial Concentration Plant:

Q: How does the continuous batch process work in the rice oxidized starch plant?

A: The continuous batch process automatically cycles the rice starch through oxidation and concentration phases, managed by a PLC-based control system. Automated dosing and discharge systems ensure uninterrupted operation, optimal throughput, and minimal manual intervention.

Q: What are the safety features included in this industrial concentration plant?

A: Safety is ensured through an integrated emergency stop, overload protection, and interlock system. These features minimize the risk of accidents, ensuring safe operation for staff and protecting the plant's internal components.

Q: When is maintenance required for the ROC-ICP-2024 plant?

A: Routine maintenance is recommended every six months to ensure peak performance and prolong equipment life. The plant's design features easy access points and automatic systems that facilitate efficient maintenance routines.

Q: Where is onsite installation support available for this plant?

A: Onsite support is provided for installation and startup at your facility. Our experts assist with setup, ensuring all foundation and utility requirements are met for smooth operation.

Q: What benefits does the automated dosing and discharge system provide?

A: Automated dosing and automatic discharge valve systems deliver consistent product quality, reduce manual workload, and maximize operational efficiency by minimizing human error and product waste.

Q: How easy is capacity adjustment and customization for different production needs?

A: The ROC-ICP-2024 allows optional adjustment of capacity to fit diverse processing demands. With variable speed control and modular features, the plant adapts seamlessly to changing production requirements.

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