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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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New Rubber Industry SS904L Pilot High Efficiency Dewatering Screw Press

New Rubber Industry SS904L Pilot High Efficiency Dewatering Screw Press Specification

Frequency
50 Hz

Flow Rate
Up to 1.5 m3/hour (Pilot Scale)

Water in conductivity
Varies by feed, typically 200-1000 S/cm

Pump Type
Progressive cavity / Screw pump (as per customization)

Noise Level
<70 dB

Recycle Rate
Up to 95%

Efficiency (%)
>97% dewatering efficiency

Ph Level
Operating pH: 5.5 - 8.0

Usage & Applications
Effluent treatment, Sludge dewatering, Rubber industry recycling, Industrial wastewater treatment

Power Consumption
1.0 - 2.2 kW (Depending on model/flow)

Water Out Conductivity
<50 S/cm

Technology
Screw Press Dewatering Technology

Feature
Corrosion resistant, High-pressure handling, Compact structure, Easy maintenance

Automatic Grade
Fully Automatic, Automatic

Volume
Customization available (pilot scale standard: 500-1500 L/h)

Drive Type
Geared Motor Drive, Heavy Duty Gear Motor

Voltage
415V AC, 3 Phase, 50 Hz

Product Type
High Efficiency Dewatering Screw Press

Material
SS904L (Super Austenitic Stainless Steel)

Water Source
Industrial process water, effluent water, rubber industry washings, Industrial Wastewater, Municipal Sludge, Rubber Wash Water

Purity Level
Water output purity: up to 95% TSS removal

Power Source
Electric

Filter Type
Screen drum filtration

Capacity
500-1500 Litres/hour

Installation Type
Skid Mounted / Floor Mounted, Skid Mounted

Operating Temperature
5C - 45C

Outlet Solids Content
Up to 25%

Feed Pump Material
SS316

Screen Type
Slotted Fine Wedge Wire

Footprint
Compact - Pilot Skid: 1.2 x 1.5 m

Inlet Pressure
0.1 - 0.2 MPa

Discharge Type
Cake Discharge by Gravity

Control Panel
Included with PLC

Flocculant Dosing System
Integrated

Application Industries
Rubber, Textile, Food Processing, Chemical, Municipal, Paper & Pulp

New Rubber Industry SS904L Pilot High Efficiency Dewatering Screw Press Trade Information

Minimum Order Quantity
1 Unit

Sample Available
No

About New Rubber Industry SS904L Pilot High Efficiency Dewatering Screw Press

Whirler's New Rubber Industry SS904L Pilot High Efficiency Dewatering Screw Press is specifically engineered for the challenging demands of rubber processing. Built with SS904L stainless steel, it offers exceptional corrosion resistance, vital for handling various aggressive chemicals and byproducts in rubber manufacturing.

This pilot-scale screw press excels in efficiently separating liquids from solids, reducing the volume of rubber sludge for easier management and disposal. Its high-efficiency design minimizes moisture content in the dewatered cake. The continuous, self-cleaning operation prevents clogging, ensuring consistent performance with minimal maintenance. This innovative solution provides a reliable, low-cost method for optimizing sludge dewatering processes and supporting R&D in the rubber industry.

Exceptional Dewatering Efficiency

Achieve greater than 97% dewatering efficiency with the SS904L Pilot Screw Press, designed to extract maximum solids while producing cleaner filtrate. Its advanced wedge wire screen technology ensures minimal solids loss, supporting optimal recycling and regulatory compliance across diverse industries.

Built for Industrial Durability and Corrosion Resistance

Crafted from high-grade SS904L and SS316 stainless steels, this screw press withstands corrosive wastewater conditions often found in rubber, chemical, and food industries. Its rugged construction and automatic PLC control enable reliable operation with minimal maintenance, ensuring a long equipment lifespan.

Compact, Customizable Pilot Scale Solution

With a space-saving 1.2 x 1.5 meter skid, the unit suits constrained industrial settings. Volume handling from 500-1500 L/h meets varied pilot-scale processing needs. Both floor and skid-mounted configurations, plus variable pump and discharge options, allow seamless integration with existing facilities.

FAQ's of New Rubber Industry SS904L Pilot High Efficiency Dewatering Screw Press:

Q: How does the SS904L Dewatering Screw Press operate for industrial wastewater treatment?

A: The press uses advanced screw press technology, compressing sludge or slurry against a slotted fine wedge wire screen. Solids are efficiently separated and discharged as cake by gravity, while clarified water exits with up to 95% TSS removal. It operates fully automatically with integrated flocculant dosing and PLC-controlled monitoring.

Q: What industries commonly utilize this screw press, and for what applications?

A: The press serves rubber, textile, food processing, chemical, municipal, and paper & pulp industries. Common applications include sludge dewatering, effluent treatment, and recycling of wash water, ensuring high recycle rates and compliance with environmental discharge standards.

Q: When is the best scenario to use this screw press system?

A: This system excels in pilot-scale or full-scale scenarios where robust dewatering, high solid content removal, and space-saving installation are required-especially for process streams with varying pH (5.5-8.0) and temperatures (5-45C).

Q: Where can the SS904L Pilot Screw Press be installed?

A: It can be skid-mounted for mobility or floor-mounted in fixed plant installations, fitting easily in compact space constraints. Its corrosion-resistant design makes it suitable for indoor and sheltered outdoor industrial environments.

Q: What is the process for integrating the screw press with existing treatment lines?

A: Integration involves connecting the feed pump (SS316 construction) to the process input, configuring the PLC-based control panel for automation, and linking the discharge line for cake and filtrate. Customization options allow for adaptation to specific industrial setups.

Q: How does the system contribute to sustainability and operational benefits?

A: By achieving up to 95% water recycle rates, reducing solids disposal, and minimizing energy consumption (1.0-2.2 kW), the system lowers operational costs. Automatic operation and easy maintenance minimize downtime while supporting stringent water quality standards.

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