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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Repair Pharmaceutical Air Cooled Three Stage Mechanical Booster System

Repair Pharmaceutical Air Cooled Three Stage Mechanical Booster System Specification

Inlet/Outlet
Flanged, Customizable Sizes

Theory
Mechanical Booster (Roots) Principle, Three Stage Mechanical Booster

Flow Rate
500 to 5000 m3/h (Model Dependent)

Working Temperature
5C to 50C

Max Suction
0.5 mbar (Absolute)

Head Size
Standard to Customized

Caliber
DN50 to DN150

Control System
PLC/Manual Control

Speed
Up to 3600 RPM

Discharge Pressure
Up to 1.2 bar

Mounting Type
Base Mounted

Voltage
380V/415V, 3 Phase, 50/60 Hz

Noise Level
75 dB(A)

Frequency
50/60 Hz

Fuel Tank Capacity
Not Applicable (Electric)

Features
Air-cooled, Energy Efficient, Low Vibration, Long Service Life

Material
Cast Iron / Stainless Steel

Structure
Three-Stage Roots Blower with Air-Cooled Design, Modular Skid Mounted

Power
7.5 kW to 45 kW (Depending on Configuration), 15 kW - 75 kW

Standard
ISO 9001:2015 Certified

Fuel Type
Electric, Electric

Pressure
Up to 1 bar (Gauge), Up to 0.2 bar

Usage
Pharmaceutical, Chemical, Industrial Vacuum Boosting, Pharmaceutical Industry, Chemical Handling, Industrial Applications

Application
Vacuum Pumping for Freeze Drying, Distillation, Solvent Recovery, Pharmaceutical Air Compression

Suction Type
Multistage, Dry

Seals Type
Mechanical Seal

Priming
Direct

Pump Type
Mechanical Booster Pump (Roots Blower Type), Air Cooled Mechanical Booster System

Capacity
Model and Configuration Dependent

Serviceability
Easy Maintenance with Quick-Access Panels

Drive Type
Direct Coupled

Safety Features
Overload Protection, Auto Shutdown

Lubrication
Oil Lubricated, Integrated Oil Separator

Ambient Humidity
Max 85% RH

Vacuum Range
Down to 0.2 mbar

Finish
Corrosion Resistant Paint

Stage Configuration
Three Stage Cascade System

Cooling Method
Air Cooled

Repair Pharmaceutical Air Cooled Three Stage Mechanical Booster System Trade Information

Minimum Order Quantity
1 Unit

Main Domestic Market
Gujarat

About Repair Pharmaceutical Air Cooled Three Stage Mechanical Booster System

This service focuses on the specialized repair of pharmaceutical-grade air-cooled three-stage mechanical booster systems. These critical vacuum systems are essential for maintaining precise, contamination-free environments in pharmaceutical manufacturing. Our expertise covers comprehensive diagnostics, component repair or replacement, and recalibration to restore optimal performance. We ensure all repairs adhere to stringent industry standards, including cGMP guidelines, to guarantee system integrity and operational reliability. The goal is to minimize downtime and extend the lifespan of these vital systems, ensuring continuous, efficient, and compliant pharmaceutical production.

Advanced Cascade Vacuum Technology

Harnessing a three-stage cascade mechanical booster design, this system achieves deep vacuum levels quickly and efficiently. Perfect for precise operations in pharmaceutical or chemical processing, its engineering ensures consistent performance and reliability for critical vacuum applications.

Easy Maintenance and Versatile Use

With quick-access maintenance panels and modular skid-mounted construction, servicing this system is straightforward, minimizing downtime. Its broad compatibility with standard electric supplies (380V/415V, 3 Phase, 50/60Hz) and customizable sizes ensures adaptability across pharmaceutical, chemical, and industrial settings.

Safety, Durability, and Energy Efficiency

Integrated safety features such as overload protection and auto shutdown safeguard operations. The corrosion-resistant paint and rugged cast iron/stainless steel construction ensure durability. The air-cooled, energy-efficient design and low vibration operation contribute to a long service life and a noise level of just 75 dB(A).

FAQ's of Repair Pharmaceutical Air Cooled Three Stage Mechanical Booster System:

Q: How does the three-stage mechanical booster system improve vacuum performance in pharmaceutical applications?

A: The three-stage cascade configuration enhances vacuum generation by sequentially boosting pressure through each stage, enabling the system to efficiently achieve vacuum levels as low as 0.2 mbar. This makes it highly suitable for processes such as freeze drying, solvent recovery, and distillation commonly used in pharmaceutical manufacturing.

Q: What maintenance process can I expect with this air cooled mechanical booster system?

A: The system is designed with quick-access panels, facilitating easy routine inspections and servicing. Oil-lubricated components and the integrated oil separator further ease maintenance, ensuring uptime is maximized and servicing intervals are predictable.

Q: Where can this booster system be installed, and what ambient conditions are supported?

A: This system is ideal for base-mounted installation in indoor environments such as pharmaceutical or chemical plants. It operates effectively in ambient temperatures from 5C to 50C and relative humidity levels up to 85%, accommodating a range of industrial site conditions.

Q: What safety features are included to protect both the equipment and operators?

A: The booster incorporates overload protection and automatic shutdown features, ensuring safe operation by preventing damage from excessive load or abnormal conditions. The robust mechanical seals and corrosion-resistant construction further enhance protection and durability.

Q: Can the booster system be customized to meet specific capacity or material requirements?

A: Yes, sizes, flow rates (from 500 to 5000 m3/h), head sizes, and materials (cast iron or stainless steel) can be tailored to your specific process requirements, ensuring maximum efficiency and compatibility with your facility's needs.

Q: What are the benefits of choosing an air-cooled, direct-coupled mechanical booster system?

A: Air cooling eliminates the need for water-based cooling systems, reducing maintenance and operational complexity. The direct-coupled drive ensures high transmission efficiency and minimizes energy loss, which translates into lower operating costs and longer service life.

Q: How does the integrated oil separator enhance the operation of this vacuum booster system?

A: The built-in oil separator ensures oil remains within the system, preventing contamination of process gases and minimizing oil consumption. This leads to cleaner operation, lower maintenance requirements, and increased protection for both the equipment and the process environment.

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