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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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New STP SS304 Continuous Dehydrating Decanter Belt Press

New STP SS304 Continuous Dehydrating Decanter Belt Press Specification

Product Type
Continuous Dehydrating Decanter Belt Press

Material
SS304 Stainless Steel

Type
Belt Press for STP (Sewage Treatment Plant)

Centrifugal Chamber
Integrated SS304 Sludge Chamber

Motor
High-efficiency Three-phase Induction Motor (typically 1-5 HP, as per model)

Temperature Control Range
Ambient to 60C (dependent on sludge nature)

Speed
Adjustable via variable frequency drive (range: 1-10 m/min)

Operating Voltage
415 V Three Phase, 50 Hz (customizable)

Application
Municipal & Industrial STP and ETP sludge dewatering

Sludge Cake Moisture Content
Around 65-80% (depending on sludge type)

Control Panel
PLC-based Fully Automatic Control

Capacity
2-20 m3/hr (model-dependent)

Dimensions
Customized as per installation needs

Filtration Area
3-20 m2 (depending on model)

Belt Material
Polyester, with anti-corrosive properties

Frame Type
Heavy-duty, rust-proof SS304 welded structure

Feed Consistency
0.5-4% TS (Total Solids)

Installation
Skid-mounted, ready for onsite installation

Belt Width
Up to 2000 mm (customizable as per requirement)

New STP SS304 Continuous Dehydrating Decanter Belt Press Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
4 Days

About New STP SS304 Continuous Dehydrating Decanter Belt Press

The New STP SS304 Continuous Dehydrating Decanter Belt Press is a high-performance solid-liquid separation solution meticulously engineered for municipal Sewage Treatment Plants (STP) and large-scale wastewater management. Constructed from premium SS304 stainless steel, this robust unit offers exceptional corrosion resistance and structural longevity, ensuring reliable performance in demanding wastewater environments.

This advanced system combines the high-speed centrifugal force of a decanter with the efficient mechanical dewatering capabilities of a belt press to achieve superior liquid-solid separation and maximum cake dryness. Its "Continuous" design facilitates 24/7 operation with high throughput, significantly reducing sludge volume and associated disposal costs. The fully automated control system optimizes performance in real-time, delivering a clear liquid filtrate and consistent output with minimal manual oversight.

Designed for energy efficiency and low maintenance, the SS304 Decanter Belt Press represents a sustainable benchmark for modern resource recovery, reflecting Whirlers commitment to engineering excellence and environmental compliance.

Advanced Sludge Dewatering

Engineered with SS304 stainless steel, this belt press guarantees resistance to corrosion even in challenging operational environments. The customizable filtration area and belt width ensure suitability for a variety of installation scenarios. Its integrated centrifugal sludge chamber and PLC-based automation facilitate a streamlined and consistent dewatering process, yielding sludge cake moisture content between 65% and 80%, depending on input characteristics.

Versatile and Customizable Setup

This decanter belt press caters to diverse operational needs with customizable dimensions and operating voltage. The unit is skid-mounted, enabling rapid onsite installation without extensive civil work. Its adjustable speed, ranging from 1-10 m/min, and effective temperature control up to 60C make it suitable for various sludge consistencies and industrial requirements, ensuring optimal dewatering across municipal and industrial STP/ETP settings.

FAQ's of New STP SS304 Continuous Dehydrating Decanter Belt Press:

Q: How does the SS304 Continuous Dehydrating Decanter Belt Press operate?

A: The machine uses a continuous belt system for sludge dewatering, where sludge is evenly distributed on a moving polyester belt. The press applies mechanical pressure while the PLC-based controls adjust speed and temperature, facilitating efficient water removal and outputting a dewatered sludge cake with 65-80% moisture content.

Q: What are the benefits of using SS304 stainless steel and polyester belt material?

A: SS304 steel provides strong anti-corrosive properties, ensuring durability in harsh environments. The polyester belt is designed for effective filtration, resisting chemical and biological degradation, which minimizes maintenance and extends the equipment's operational life.

Q: When should the belt press be used in sewage treatment?

A: The belt press is ideally employed after primary and secondary treatments, when sludge needs to be dewatered prior to disposal or further treatment. Its high efficiency makes it suitable for continuous operations in municipal and industrial treatment plants.

Q: Where can this belt press be installed?

A: Thanks to its skid-mounted and customizable design, the belt press can be quickly installed in both indoor and outdoor settings. It is suitable for new facilities and retrofitting into existing municipal or industrial sewage and effluent treatment plants.

Q: What is involved in the installation process?

A: Installation is streamlined, as the unit arrives skid-mounted for fast deployment. Only utility connections (electrical, sludge inlets/outlets, and drainage) need to be set up on-site, and customization of dimensions ensures easy integration with existing infrastructure.

Q: How is the dewatering performance controlled?

A: Performance is managed through a PLC-based control panel, enabling automatic regulation of belt speed, feed consistency, and temperature. Adjustments can be made directly on the intuitive interface, ensuring process optimization for different sludge types.

Q: What is the typical maintenance requirement?

A: Regular maintenance involves inspection and cleaning of the belt and components, checking control panel operation, and routine verification of the motor and drive mechanisms. The use of SS304 and polyester materials significantly reduces corrosion and wear, simplifying maintenance tasks.

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