08045475464

Change Language

WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

Our Products

Industrial Centrifuge

Vacuum Pump

Laundry Equipment

Decanter Centrifuges

Vacuum Impregnation Systems

STP ETP Plant Equipments

Industrial Washing Machines

Textile Processing Machines

Direct Drive Water Ring Vacuum Pump

Basket Centrifuge

Direct Drive Oil Seal Vacuum Pump

Oil Lubricated High Vacuum Pump

Commercial Laundry Equipment

Front Loading Machine

Lime Sludge Dryer For ETP

Lime Sludge Dryer

Tumbler Dryer

Sludge Treatment Plant

Sludge Dewatering Machine

Centrifuges Repairing Services

Pusher Centrifuge Repairing Service

Industrial Solid Liquid Separation Centrifuges

Pusher Centrifuge

Starch Plant

Turnkey Electricity Generation Poultry Litter Dry Digestion Thermophilic Biomethane Plant

Turnkey Electricity Generation Poultry Litter Dry Digestion Thermophilic Biomethane Plant Specification

Model No
As per client customization

Installation Guideline
Onsite civil foundation, electrical & process commissioning support provided

Frequency
50 Hz

Speed
Agitator: 10-60 rpm

Production Capacity
Biogas: 300Nm3 - 3,000Nm3/day; Electricity: up to 2 MW/day

Efficiency (%)
Biogas yield efficiency: 70-85%

Driven Type
Electric Motor Drive

Usage & Applications
Electricity and biomethane generation from poultry litter and other agricultural organic residues; Fertilizer production

Motor Power
As per plant size, auxiliary agitators 3-30 kW

Automation Grade
Fully Automatic

Accessories
Gas meter, pressure regulator, agitators, heat exchangers, gas storage balloon, CHP generator, effluent tank, fertilizer outlet

Temperature Range
Thermophilic regime: 50-60C (with heating system if needed); Mesophilic operation: 30-38C

Type
Turnkey Electricity Generation Poultry Litter Dry Digestion Thermophilic Biomethane Plant

Material
Reinforced concrete, stainless steel, corrosion-resistant alloys

Computerized
Yes

Automatic Grade
Fully Automatic

Control System
Programmable Logic Controller (PLC) with HMI Display

Drive Type
Electric Motor

Voltage
380-440 V, Three phase

Power
Customized, typical range 100 kW - 2 MW

Weight (kg)
Variable (site dependent); generally 10,000-80,000 kg

Dimension (L*W*H)
Customized (depends on production capacity); For typical plant: 25m x 10m x 8m

Color
Industrial Grey/Green

Capacity
Customized, typically 20-200 tons per day poultry litter input

Features
Fixed dome design, integrated gas storage, insulated digester, automated biogas regulation, control panel, high residue throughput, modular design, odor control, heat recovery

Power Consumption
Depends on plant scale; generally 10-80 kW for auxiliary systems

Surface Finish
Epoxy coated, anti-corrosive

Machine Type
Fixed Dome Anaerobic Digestion System

Regulatory Compliance
Meets local and international safety/environmental standards

Site Customization
Capacity, plant footprint, automation level as per site requirement

Slurry Preparation
Mixing pit to combine poultry litter, crop residue, and water for feedstock preparation

Process Stages
Hydrolysis, Acidogenesis, Acetogenesis, Methanogenesis

Safety Feature
Pressure relief valve, flame arrestor

Byproduct
High-quality bio-fertilizer for agricultural applications

Environmental Benefit
GHG reduction, odor control, renewable energy and fertilizer production

Control Panel
Multi-tank monitoring, biogas output, and fertilizers

Biogas Storage
Integrated fixed dome with regulated gas output

Turnkey Electricity Generation Poultry Litter Dry Digestion Thermophilic Biomethane Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

Turnkey Electricity Generation Poultry Litter Dry Digestion Thermophilic Biomethane Plant About

This advanced **Turnkey Biomethane Plant** offers a fully integrated, ready-to-operate solution for transforming poultry litter into valuable renewable energy. Utilizing cutting-edge **dry digestion** technology, the plant efficiently processes high-solids feedstock without requiring extensive water dilution, making it highly suitable for poultry farming operations.

Operating under **thermophilic** conditions (typically 5055C), the anaerobic digestion process is significantly accelerated. This leads to superior biomethane yields while ensuring complete pathogen sanitation and weed seed destruction, resulting in a high-quality digestate. The generated biomethane is routed to an on-site combined heat and power (CHP) unit for clean **electricity generation**, which can power local operations or be fed directly into the utility grid.

From initial feedstock reception to final power generation, this turnkey system is engineered for maximum operational reliability, strict environmental compliance, and high energy returnsconverting a challenging agricultural waste stream into a profitable, circular-economy asset.

Sustainable Energy and Fertilizer Production

This plant offers a reliable solution for converting poultry litter and crop residues into renewable electricity and high-quality bio-fertilizer. With thermophilic digestion and integrated biogas storage, the system maximizes output efficiency while addressing odor management and environmental compliance. Automated controls and modular capacity make it suitable for various agricultural and industrial sites.

Advanced Automation and Safety Features

Engineered for fully automatic operation, the plant utilizes a PLC-based control system with an HMI display. Safety mechanisms include pressure relief valves and flame arrestors, ensuring secure, continuous operation. Automated monitoring covers multiple tanks, gas output, and slurry conditions, allowing for efficient plant management and reduced operator intervention.

Customized, High-Efficiency Design

Every component, from durable construction materials to footprint and power configuration, is tailored to client requirements. Modular systems support diverse input levels, from 20 to 200 tons per day. Efficient heat recovery, high residue throughput, and robust corrosion resistance ensure long service life and minimal downtime.

FAQ's of Turnkey Electricity Generation Poultry Litter Dry Digestion Thermophilic Biomethane Plant:

Q: How does the digester process poultry litter and crop residues into biogas and electricity?

A: The plant uses a staged anaerobic digestion process-hydrolysis, acidogenesis, acetogenesis, and methanogenesis-to break down organic matter from poultry litter and crop residues. Methane-rich biogas produced is stored in an integrated fixed dome and then used to generate electricity via a combined heat and power (CHP) system.

Q: What are the main benefits of using this dry digestion biomethane plant?

A: Key benefits include renewable electricity production, high-efficiency biomethane output, significant reduction in greenhouse gas emissions, effective odor control, and generation of nutrient-rich bio-fertilizer for agricultural applications.

Q: When is the optimal time to operate the plant for maximum efficiency?

A: The plant operates continuously, with highest efficiency under thermophilic conditions (50-60C) if sufficient heating is available. Operating year-round ensures a consistent waste-to-energy conversion and fertilizer supply.

Q: Where should the plant be installed, and is site customization available?

A: The plant requires a solid foundation and access to electrical infrastructure. It is highly customizable in capacity, footprint, and automation level to fit specific site conditions and waste availability, making it suitable for farms, agro-industrial zones, and waste management facilities.

Q: What byproducts does the system produce, and how can they be utilized?

A: Besides electricity and biomethane, the main byproduct is a high-quality solid-liquid bio-fertilizer. This can be directly applied to fields, improving soil fertility and reducing reliance on chemical fertilizers.

Q: How does the integrated control system enhance plant operation?

A: The programmable logic controller (PLC) with HMI facilitates real-time monitoring of biogas output, tank conditions, and fertilizer production. It automates essential functions, optimizes process parameters, and includes safety alarms for secure, efficient operation.

Q: What safety and regulatory features are built into the plant?

A: Safety features include a pressure relief valve and flame arrestor, while the design and operation comply with local and international safety and environmental regulations, ensuring secure and lawful plant operation.

Tell us about your requirement