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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Trial Sugar SS304 Pilot Manual Sludge Screw Press

Trial Sugar SS304 Pilot Manual Sludge Screw Press Specification

Flow Rate
2-10 m3/hr

Usage & Applications
Pilot Testing, Laboratory, Small Scale Sludge Dewatering

Ph Level
4 - 11

Recycle Rate
Up to 90%

Pump Type
Progressive cavity (optional)

Water Out Conductivity
50 S/cm

Noise Level
<70 dB

Frequency
50Hz / 60Hz

Power Consumption
0.55 - 1.5 kW

Efficiency (%)
Approx. 95%

Technology
Screw Press Dewatering

Water in conductivity
1500 S/cm

Feature
Compact Design, Corrosion-resistant, Easy Operation

Drive Type
Motor Driven

Water Source
Industrial / Municipal Sludge

Voltage
220V / 380V

Product Type
Pilot Sludge Screw Press

Purity Level
High

Volume
5-15 L

Material
SS304 Stainless Steel

Automatic Grade
Manual

Power Source
Electric

Filter Type
Micro slit screen

Capacity
50-150 kg/hr (Sludge Intake)

Installation Type
Floor Mounted

Outlet Water Quality
Clear, low TSS

Mobility
Skid-mounted / Portable

Weight
Approx. 90 kg

Dimensions (LxWxH)
Approx. 1300 x 450 x 700 mm

Sludge Cake Solid Content
Up to 18%

Operator Requirement
1 person manual

Inlet/Outlet Connection Size
1" - 1.5" BSP/NPT

Screen Slot Size
0.25 - 0.5 mm

Control Panel
Basic On-Off with Safety

Sludge Feed Concentration
0.5-5%

Trial Sugar SS304 Pilot Manual Sludge Screw Press Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Trial Sugar SS304 Pilot Manual Sludge Screw Press

The Trial Sugar SS304 Pilot Manual Sludge Screw Press is a precision-engineered dewatering solution specifically designed for the sugar industry and pilot-scale sludge management. Constructed from high-quality SS304 stainless steel, this unit provides excellent corrosion resistance and durability, making it ideal for the demanding environments of sugar mills and wastewater treatment trials. Its "Pilot" designation ensures it is a compact, portable platform for R&D, allowing for effective process optimization and data collection before full-scale industrial deployment.

Unique to this model is its manual operation, which offers a cost-effective and straightforward approach to liquid-solid separation. This manual control allows for precise adjustments during testing phases, making it an indispensable tool for facilities requiring intermittent dewatering or those operating in locations where simplified, low-maintenance equipment is preferred. The press effectively reduces sludge volume, delivering consistent cake dryness while minimizing energy requirements. Robust and easy to operate, the SS304 Pilot Screw Press is a reliable choice for sustainable waste management and resource recovery.

Compact and Mobile Dewatering Solution

Measuring just 1300 x 450 x 700 mm and weighing approximately 90 kg, the Trial Sugar Sludge Screw Press is built for convenience and portability. Skid-mounted and easy to move, this press can be rapidly deployed for pilot tests or short-term dewatering projects in varying environments. Its compact design makes it suitable for limited-space applications without compromising on capacity or efficiency.

High Efficiency, Low Power Consumption

Designed for energy-conscious operations, the press consumes only 0.55-1.5 kW while delivering up to 95% dewatering efficiency. It supports both 220V and 380V power supplies and operates quietly at less than 70 dB. The advanced micro slit screen ensures precise filtration, while the high recycle rate (up to 90%) and clear outlet water encourage sustainable sludge management practices.

Easy Operation and Minimal Maintenance

A single operator can manage the entire process thanks to manual controls and user-friendly features. The stainless steel construction, corrosion-resistant finishes, and basic on/off control panel with safety measures mean less downtime and reduced maintenance requirements. Optional progressive cavity pumps offer additional flexibility for varying sludge volumes and consistencies.

FAQ's of Trial Sugar SS304 Pilot Manual Sludge Screw Press:

Q: How does the Trial Sugar SS304 Sludge Screw Press process sludge for dewatering?

A: The screw press uses a screw-driven mechanism and a micro slit screen to compress and separate water from the sludge. As sludge enters the system, the screw conveys it through the press, gradually increasing pressure to extract water, leaving behind a sludge cake with solid content up to 18%.

Q: What types of sludge can be processed with this pilot screw press?

A: This unit is suitable for both industrial and municipal sludge with feed concentrations between 0.5% and 5%. It is especially effective for pilot-scale and laboratory testing where variable sludge types and small batches are common.

Q: When is it beneficial to use a manual sludge screw press for dewatering?

A: Manual operation is ideal during pilot studies, research, or small-scale projects where simplicity, flexibility, and personnel involvement are required. The manual interface allows real-time adjustments and hands-on process monitoring, making it well-suited for trial applications.

Q: Where can the Trial Sugar Screw Press be installed?

A: The compact, skid-mounted design allows the press to be floor-mounted in industrial plants, laboratories, or pilot testing facilities. Its portability ensures it can be relocated as project requirements change.

Q: What benefits does the stainless steel (SS304) material offer in this equipment?

A: SS304 stainless steel provides exceptional corrosion resistance, prolonging the lifespan of the equipment when exposed to various types of sludge and industrial chemicals. It also ensures hygiene and easy cleaning between uses.

Q: How much operator intervention is needed during the dewatering process?

A: The system requires only one person for manual operation. Simple on/off controls and safety features streamline operation, making it accessible even for users with minimal technical experience.

Q: What is the expected quality of the outlet water from this machine?

A: The press delivers clear water with low total suspended solids (TSS) and a conductivity around 50 S/cm, indicating effective separation and high purity ideal for recycling or safe discharge.

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