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WHIRLER CENTRIFUGALS PVT. LTD.
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Operational Vehicular Fuel (CBG) Poultry Litter Fixed Dome Automated Feeding Biomethane Plant

Operational Vehicular Fuel (CBG) Poultry Litter Fixed Dome Automated Feeding Biomethane Plant Specification

Temperature Range
35C-55C (Mesophilic/Thermophilic Digestion Modes)

Frequency
50 Hz

Speed
Automated Feeding and Digestion Cycle - 24/7 Operation

Driven Type
Motorized/Mechanically Managed

Usage & Applications
Operational Vehicular Fuel (CBG), Cooking Gas, Power Generation, Organic Fertilizer Production

Model No
PLFD-CBG-AUTO-series

Installation Guideline
Site-Prepared Foundation, Utility and Pipeline Integration, Safety and Compliance Checks

Accessories
Automated Feed Hoppers, Gas Collection Dome, Pressure Gauges, Water Trap, Digestate Storage Tank, Automated Valves, Control Panel

Automation Grade
Automatic

Efficiency (%)
80%-95% Feedstock Conversion Efficiency

Motor Power
Variable, Typically 2-10 HP for Feed and Agitation Motors

Production Capacity
Up to 5000 kg/day or more Compressed Biogas (CBG) Output, Customizable as per Requirement

Type
Operational Vehicular Fuel (CBG) Poultry Litter Fixed Dome Automated Feeding Biomethane Plant

Material
Reinforced Concrete/Steel (Fixed Dome Construction, Suitable for Poultry Litter and Mixed Organic Waste)

Computerized
Yes (Automated Feeding and Monitoring)

Automatic Grade
Fully Automatic

Control System
Automated Programmable Logic Controller (PLC) System

Drive Type
Motorized Agitator and Feed Mechanism

Voltage
380-440V (Three Phase)

Power
Depends on Plant Capacity; Standard Installations Range from 15 to 50 kW

Weight (kg)
Varies with Capacity; Modular Installations from 10,000 kg upwards

Dimension (L*W*H)
Customizable (E.g., 40m x 20m x 8m for 500 CBG kg/day capacity)

Color
Natural Concrete or Industrial Coating Finish (Grey/Green as Standard)

Capacity
Ranging from 100 kg to 10,000 kg Feedstock Input Per Day (Customizable)

Features
Fixed Dome Structure, Automated Substrate Feeding, Automated Gas Extraction, High-Yield Biogas Production, Real-Time Monitoring, Multi-Feedstock Capability (Poultry Litter, Food Waste, Manure)

Machine Type
Fixed Dome Automated Biomethane Plant

Power Consumption
Depends on Capacity, Approx. 0.05-0.1 kWh per kg feedstock

Surface Finish
Smooth Industrial/Paint Finished

Retention Time
15-25 days (Adjustable Digestion Cycle)

Digestate Management
Separated Liquid and Solid Digestate for Fertilizer and Composting

CBG Output Pressure
200 bar (Standard for Vehicular/CNG Applications)

Operating Cost Efficiency
Low Operational and Maintenance Costs

Environmental Compliance
Meets Local Pollution Control and Green Energy Standards

Data Logging and Remote Access
Real-Time Data Logging with Remote SCADA Access

Safety Features
Pressure Relief, Water Seal, Automated Shutoff, and Gas Leak Detection

Substrate Handling
Pre-treatment & Mixing Tank with Automated Water Addition and Mixing Blades

Biogas Purification
Integrated CBG Cleaning and Compression Unit

Gas Utilization Options
Direct Gas Outlet for Cooking, CBG Bottling, or Power Generation (CHP Engine)

Feedstock Flexibility
Supports Poultry Litter, Food Waste, Animal Manure, and Other Organics

CHP Compatibility
Yes, Suitable for Combined Heat & Power Generation Units

Operational Vehicular Fuel (CBG) Poultry Litter Fixed Dome Automated Feeding Biomethane Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

Operational Vehicular Fuel (CBG) Poultry Litter Fixed Dome Automated Feeding Biomethane Plant About

This fully **operational** waste-to-energy facility represents a significant advancement in sustainable agricultural management and clean fuel production. Utilizing **poultry litter** as its primary feedstock, the plant features a robust **fixed-dome** anaerobic digester optimized for consistent biogas production. Operational efficiency and safety are maximized through an **automated feeding** system that precisely regulates feedstock input, ensuring optimal digestion conditions while minimizing manual labor.

The raw biogas generated by the system undergoes an on-site purification process to upgrade it into high-purity biomethane, also known as **Compressed Biogas (CBG)**. This renewable fuel is compressed to meet strict **vehicular standards**, providing a clean, low-carbon alternative to fossil fuels for transportation. By converting nutrient-rich poultry waste into high-value fuel, the plant demonstrates a circular economy model that mitigates local agricultural pollution, reduces greenhouse gas emissions, and generates sustainable energy.

Advanced Feedstock Flexibility and Automated Control

Designed to accommodate various organic wastes-poultry litter, food scraps, and manure-this plant uses a fully automated, PLC-managed process for substrate handling. Automated mixing, water addition, and pre-treatment ensure consistent feed quality. The modular design allows capacities from 100 kg up to 10,000 kg feedstock per day, making it suitable for a range of users including farmers, municipalities, and commercial operators.

High-Efficiency Biogas Production and CBG Purification

With adjustable retention cycles from 15 to 25 days, the plant achieves a high feedstock conversion efficiency (80-95%), resulting in optimal biogas yields. The integrated purification and compression system delivers CBG at 200 bar, matching standards for vehicular fuel, as well as options for bottling, direct gas use, and power generation (CHP). Safety is assured with automatic shutoff, leak detection, and pressure relief mechanisms.

Sustainable Digestate Management and Environmental Compliance

Separated liquid and solid digestate are efficiently processed for further use as organic fertilizer or compost. The plant's robust fixed dome structure meets stringent green energy and pollution control standards, offering a sustainable solution for waste management while generating valuable by-products. Low operating and maintenance costs enhance project viability and return on investment.

FAQ's of Operational Vehicular Fuel (CBG) Poultry Litter Fixed Dome Automated Feeding Biomethane Plant:

Q: How does the automated feeding and substrate handling system work in this biomethane plant?

A: The plant uses automated hoppers and motorized mixing blades-controlled via a PLC system-for consistent substrate pre-treatment and water addition. Feedstock is efficiently mixed and delivered into the digester, supporting 24/7 operation for reliable biomethane production.

Q: What types of feedstock can this plant process, and are there any limitations?

A: This biomethane plant is designed for multi-feedstock flexibility, efficiently handling poultry litter, food waste, animal manure, and other organic materials. Its robust construction ensures compatibility with high-solid organics, with minimal limitations as long as particle sizes and moisture content are managed during pre-treatment.

Q: When can biogas production start after commissioning the plant, and what is the typical digestion cycle duration?

A: Biogas production begins within days of plant commissioning and feeding. The standard retention (digestion) cycle is adjustable between 15 to 25 days, allowing operators to optimize yield based on substrate type and operational targets.

Q: Where can the output compressed biogas (CBG) be used?

A: The purified CBG (compressed to 200 bar) is suitable for use in vehicular fuel applications (e.g., CNG vehicles), cooking, bottling for commercial sale, or for onsite power generation using compatible Combined Heat & Power (CHP) generators.

Q: What is the process for digestate management after biogas extraction?

A: After biogas generation, the plant separates the digestate into solid and liquid fractions. These are stored in dedicated tanks and can be further processed into organic fertilizers or compost, providing additional value and supporting sustainable agriculture.

Q: How does the plant ensure operational safety and environmental compliance?

A: Multiple safety features are integrated, including pressure relief valves, water seals, automated gas shutoff, and leak detection systems. The plant is built to comply with local green energy and pollution control standards, ensuring safe, responsible biogas operation.

Q: What are the benefits of the automated and remote monitoring features for users?

A: Automated data logging and remote SCADA access provide real-time performance monitoring, streamline maintenance, and optimize plant operation. Users benefit from reduced labor requirements, rapid response to system alerts, and improved overall efficiency.

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