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WHIRLER CENTRIFUGALS PVT. LTD.
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Commissioning Vehicular Fuel (CBG) Agricultural Residue Fixed Dome Mesophilic Biomethane Plant

Commissioning Vehicular Fuel (CBG) Agricultural Residue Fixed Dome Mesophilic Biomethane Plant Specification

Driven Type
Mechanical, Electric Motor

Efficiency (%)
Up to 85% (methane recovery efficiency)

Motor Power
Range 3 Hp - 15 Hp (Agitator/auxiliary pumps)

Usage & Applications
Agricultural biomass/animal manure to CBG for vehicular fuel, fertilizer production

Model No
CBG-FD-MPH Model Series

Installation Guideline
On-site installation under guidance of commissioning engineer

Accessories
Gas scrubbing unit, purification system, fertilizer outflow, agitator, heating coils

Plastic Processed
NA (plant designed for agricultural residue/organic manure)

Production Capacity
up to 250 - 500 Nm3/day CBG (Compressed Bio-Gas)

Frequency
50 Hz

Automation Grade
Semi-Automatic/Manual feed

Speed
Agitator: 20-40 rpm

Temperature Range
30C - 42C (mesophilic)

Type
Fixed Dome Mesophilic Biomethane Plant

Material
Reinforced Concrete/Steel

Computerized
No

Automatic Grade
Semi-Automatic

Control System
Biogas process controller, manual override

Drive Type
Mechanical/Anaerobic agitation

Voltage
220V/380V

Power
5 kW - 30 kW (based on capacity & automation)

Weight (kg)
Custom as per plant size, typically 15,000 - 40,000 kg

Dimension (L*W*H)
Custom, e.g., 12 m x 8 m x 8 m (based on capacity)

Color
Grey/Custom as per order

Capacity
100 m3/day to 500 m3/day (custom scalable)

Features
Eco-friendly, high-yield biogas, robust construction, safety valves, gas scrubbing, fertilizer byproduct

Machine Type
Continuous Flow Biogas Plant

Surface Finish
Epoxy/Bituminous coating (anti-corrosion)

Power Consumption
Approx. 5-12 kWh/tonne input

Operating Life
15+ years with periodic maintenance

Gas Outlet Pressure
8-12 mbar (typical for CBG application)

Scrubbing Technology
Water/chemical absorption, activated carbon filtration

Safety Features
Water seal, over-pressure vent, emergency shutoff

Anaerobic Digestion Method
Continuous Stirred

Storage Capacity
Up to 10,000 liters (biogas holder)

Gas Purification System
Multi-stage; H2S, CO2 & moisture removal

Fertilizer Byproduct Yield
Effluent output up to 90% of total input by mass

Application Standards
IS 16087, MNRE guidelines for biogas use

Agitator Type
Mechanical shaft or paddle mixer

Site Requirements
Water & electric supply, sufficient land area, access road

Construction Time
3-6 months (site & capacity dependent)

Commissioning Vehicular Fuel (CBG) Agricultural Residue Fixed Dome Mesophilic Biomethane Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Commissioning Vehicular Fuel (CBG) Agricultural Residue Fixed Dome Mesophilic Biomethane Plant

This biomethane plant specializes in converting agricultural residue into high-quality Compressed Bio-Gas (CBG) suitable for vehicular fuel. Utilizing a robust fixed-dome digester design, the facility operates under mesophilic conditions (typically 35C to 40C) to optimize anaerobic digestion by specialized microorganisms.

By utilizing crop residues and organic agricultural waste, the plant directly addresses local waste management issues while producing clean, renewable energy. The generated raw biogas is processed and upgraded to high-purity biomethane, providing a sustainable, low-carbon alternative to fossil fuels for transport. Currently undergoing commissioning, this project marks a significant step forward in circular economy practicessupporting local agricultural communities by turning waste into value, reducing greenhouse gas emissions, and promoting eco-friendly mobility solutions.

Efficient Anaerobic Digestion System

Utilizing a continuous stirred fixed dome design, this mesophilic biomethane plant efficiently converts agricultural waste and animal manure into renewable energy and usable fertilizer. Mechanical shaft or paddle mixers maintain consistent digestion, ensuring high methane yield and smooth operation.

Advanced Gas Purification & Storage

The integrated multi-stage purification unit effectively removes hydrogen sulfide, carbon dioxide, and moisture, meeting the demands of CBG vehicular fuel standards. With gas outlet pressures typical of CBG applications and storage up to 10,000 liters, the system ensures safe and reliable gas delivery.

Safety and Compliance

Built with reinforced concrete or steel, the plant includes essential safety features such as water seal, over-pressure vent, and emergency shutoff mechanisms. Installation and operations follow IS 16087 and MNRE guidelines for biogas plants, ensuring safe, long-term use.

FAQ's of Commissioning Vehicular Fuel (CBG) Agricultural Residue Fixed Dome Mesophilic Biomethane Plant:

Q: How is the CBG Fixed Dome Mesophilic Biomethane Plant installed and commissioned?

A: Installation requires a site with water and electric supply, ample land, and an access road. The plant is constructed from reinforced concrete or steel and typically takes 3-6 months to build, depending on site-specific and capacity factors. Commissioning is done under the supervision of an experienced commissioning engineer.

Q: What types of feedstock can be processed in this plant, and what are its primary outputs?

A: The plant is designed for agricultural residue and animal manure. Main outputs include Compressed Bio-Gas (CBG) for vehicular fuel and high-quality organic fertilizer byproduct, with effluent output up to 90% of the total input by mass.

Q: What safety features are incorporated in the plant?

A: Safety is enhanced through water seals, over-pressure vents, and emergency shutoff systems. Additionally, the plant includes robust construction and complies with IS 16087 and MNRE biogas guidelines.

Q: When can I expect the plant to be fully operational after construction starts?

A: Depending on site conditions and plant capacity, construction and commissioning typically take between 3 to 6 months before the plant is ready for continuous operation.

Q: Where is the plant best suited for installation?

A: Ideal locations are agricultural regions with abundant organic waste and access to water, electricity, and roads to support both input delivery and output distribution.

Q: How does the purification system ensure biogas is suitable for vehicular fuel?

A: Gas purification utilizes water/chemical scrubbing and activated carbon filtration across multiple stages, efficiently removing H2S, CO2, and moisture to meet the stringent quality standards required for CBG vehicular fuel.

Q: What are the operational and maintenance benefits of this plant?

A: The plant boasts up to 85% methane recovery efficiency, an operating life of 15+ years with regular maintenance, semi-automatic controls with manual override, and easy access to all critical components for maintenance and inspection.

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