08045475464

Change Language

WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

Our Products

Industrial Centrifuge

Vacuum Pump

Laundry Equipment

Decanter Centrifuges

Vacuum Impregnation Systems

STP ETP Plant Equipments

Industrial Washing Machines

Textile Processing Machines

Direct Drive Water Ring Vacuum Pump

Basket Centrifuge

Direct Drive Oil Seal Vacuum Pump

Oil Lubricated High Vacuum Pump

Commercial Laundry Equipment

Front Loading Machine

Lime Sludge Dryer For ETP

Lime Sludge Dryer

Tumbler Dryer

Sludge Treatment Plant

Sludge Dewatering Machine

Centrifuges Repairing Services

Pusher Centrifuge Repairing Service

Industrial Solid Liquid Separation Centrifuges

Pusher Centrifuge

Starch Plant

Turnkey Electricity Generation Animal Manure Covered Lagoon Co-Digestion Bio-CNG Plant

Turnkey Electricity Generation Animal Manure Covered Lagoon Co-Digestion Bio-CNG Plant Specification

Accessories
Mixing pumps, gas flow meter, pressure gauge, water trap, digestate storage tank, gas filter, safety valves

Installation Guideline
Turnkey installation, site civil work, utility connections, startup support included

Model No
LagoonBioCNG-Series

Frequency
50 Hz

Motor Power
Varies by installation, typically 3-10 kW (for pumps, mixers, etc.)

Driven Type
Motor and Pump Driven

Efficiency (%)
Biogas yield typically 60-75% methane content, 85-95% process efficiency

Usage & Applications
Animal manure-to-energy, rural electrification, biogas for cooking, power generation, organic fertilizer production, agricultural waste management

Production Capacity
Depends on input; up to 12000 Nm3/day biogas possible

Temperature Range
Ambient (Mesophilic, 25C to 42C), can be adapted for Thermophilic operation

Automation Grade
Fully Automatic

Type
Covered Lagoon Co-Digestion Bio-CNG Plant

Material
Reinforced Concrete, Gas-tight Membrane, Stainless Steel Piping

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC-based Automated Control System

Drive Type
Electric Motor Driven

Voltage
415 V AC, 3 Phase

Power
Varies based on plant capacity (typically 30-250 kW)

Weight (kg)
Depends on total plant size and capacity; custom designed

Dimension (L*W*H)
Customized as per site requirements

Color
Concrete Grey, Protective Paint Finish

Capacity
Customizable from 1 TPD up to 250 TPD substrate input

Features
High-yield biogas production, integrated slurry management, modular expansion, odor control, remote monitoring, environment-friendly

Machine Type
Turnkey Biogas Plant System

Surface Finish
Smooth, epoxy or special protective coating

Power Consumption
Depends on automation and installed equipment

Emission Standards
Meets CPCB/Global emission norms for decentralized energy plants

Slurry Handling
Automated transfer to holding tanks, suitable for composting or direct field application

Safety Features
Gas pressure monitoring, relief valves, water seal, remote alarms

Construction Type
Fixed dome, below ground with gas-tight cover

Biogas Utilization
Suitable for power generation, cooking, thermal applications, or transport (after upgrading to Bio-CNG)

Gas Output
High-yield biogas, upgradable to Bio-CNG quality (purification and compression units optional)

Digestate Output
Solid and liquid biofertilizer for agricultural use

System Integration
Compatible with gas engine CHP generators and gas storage systems

Substrate Pre-Treatment
Mixing tank for homogenizing animal manure and food waste with water addition

Project Delivery
Turnkey EPC-with feasibility analysis, design, procurement, erection, commissioning

Maintenance
Low maintenance, periodic inspection required

Turnkey Electricity Generation Animal Manure Covered Lagoon Co-Digestion Bio-CNG Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Turnkey Electricity Generation Animal Manure Covered Lagoon Co-Digestion Bio-CNG Plant

This state-of-the-art turnkey biogas plant offers an all-in-one, ready-to-operate solution for sustainable agricultural waste management and renewable energy production. Utilizing a high-efficiency covered lagoon system, the plant primarily treats animal manure through co-digestion, combining it with other organic waste streams to significantly boost biogas yields.

The facility is engineered for dual energy output: it powers on-site generators for clean electricity generation to support local operations or feed the grid, and incorporates an advanced upgrading system to refine raw biogas into high-purity Bio-CNG (biomethane) for vehicle fuel or pipeline injection.

By capturing methane that would otherwise escape from open manure lagoons, this fully integrated plant reduces greenhouse gas emissions, mitigates odor, and produces nutrient-rich organic bio-fertilizer as a valuable byproductperfectly transforming environmental liabilities into profitable, circular-economy assets.

Efficient Energy Conversion

This covered lagoon co-digestion plant transforms animal manure and food waste into high-quality biogas with a rich methane content (60-75%). The modular system integrates pre-treatment, automation, and CHP generator compatibility to deliver reliable electricity, heat, or upgraded Bio-CNG. Low maintenance, automated control, and high process efficiency ensure consistent, environmentally friendly energy output.

Comprehensive Slurry Management

The system automates the transfer of digestate into holding tanks, offering both solid and liquid biofertilizer outputs. These can be applied directly to agricultural fields or composted for improved soil health. Robust control and customized options simplify slurry handling, making it practical for farms and agri-businesses seeking value-added waste management.

Tailored Design and Turnkey Installation

Every plant is custom-engineered to meet site-specific requirements: substrate input ranges from 1 to 250 TPD, and dimensions adapt to available space. Turnkey project delivery includes feasibility studies, installation, commissioning, and utility connection, ensuring an efficient and hassle-free setup optimized for rural electrification, agricultural waste management, or large-scale energy projects.

FAQ's of Turnkey Electricity Generation Animal Manure Covered Lagoon Co-Digestion Bio-CNG Plant:

Q: How does this biogas plant convert animal manure into electricity or Bio-CNG?

A: Animal manure and food waste are blended in a mixing tank with water to form a homogeneous substrate, which is then fermented anaerobically in a gas-tight, covered lagoon. The produced biogas (60-75% methane) can be used directly for power generation, heating, or cooking, or upgraded via purification and compression units into Bio-CNG for use as vehicle fuel or grid injection.

Q: What kind of outputs can I expect from the plant, and what are their uses?

A: The plant delivers high-yield biogas (up to 12,000 Nm3/day), upgradeable to Bio-CNG, along with solid and liquid digestate. Biogas serves for electricity, cooking, or thermal applications, while digestate outputs can be used as nutrient-rich organic fertilizers directly or after composting, benefiting crop production and soil health.

Q: When is the plant suitable to be installed, and who can benefit from it?

A: This turnkey plant suits any agricultural operation, rural community, or waste management site that has access to animal manure, food waste, or similar substrates. It can be installed year-round, with civil and utility works adjusted to local conditions. Farms, agri-enterprises, and municipal projects all benefit from waste-to-energy and integrated fertilizer production.

Q: Where is the plant installed, and how is the construction executed?

A: The plant is built below ground, using reinforced concrete with a gas-tight protective membrane and stainless-steel piping. Installation is turnkey: site-specific design, civil work, erection, commissioning, and startup support are all provided to ensure compliance with emission norms and operational safety.

Q: What safety features are included to ensure reliable and secure operation?

A: The plant incorporates advanced safety measures such as gas pressure monitoring, relief valves, gas-tight covers, water traps, remote alarm systems, and automatic PLC-based control. These features protect against leaks, overpressure, and ensure compliance with CPCB/Global emission norms for energy plants.

Q: How is the digestate or slurry managed after biogas extraction?

A: After processing, the automated system transfers liquid and solid digestate to dedicated holding tanks. These can be used immediately as biofertilizer or processed further by composting. This integrated approach enables closed-loop waste management and supports sustainable agricultural practices.

Tell us about your requirement