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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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WCPL Drying 1Torr Three Stage High Performance Vacuum System

WCPL Drying 1Torr Three Stage High Performance Vacuum System Specification

Speed
2880 RPM

Frequency
50 Hz / 60 Hz

Voltage
380 V / 415 V

Control System
PLC Based

Noise Level
< 70 dB(A)

Working Temperature
5C to 40C

Inlet/Outlet
DN65 / DN50

Mounting Type
Skid Mounted

Max Suction
1 Torr

Theory
Mechanical Booster + Oil-Sealed Rotary Vane, Mechanical Booster and Rotary Piston

Caliber
Standard

Features
Robust Design, High Vacuum Performance, Low Noise, Oil Back-Streaming Protection

Head Size
DN65

Flow Rate
210 m3/hr

Discharge Pressure
Atmospheric

Material
Mild Steel with Epoxy Coating

Structure
Three Stage Modular Assembly, Three Stage Modular

Power
7.5 kW, 7.5 kW - 22 kW

Standard
ISO 9001:2015 Certified

Fuel Type
Electric, Electric

Pressure
1 Torr (Ultimate Vacuum), 1 Torr ultimate vacuum

Usage
Industrial Drying Applications, Industrial Drying, Freeze Drying, Vacuum Distillation

Application
Vacuum Drying, Pharmaceutical, Chemical Industries, Pharmaceutical, Chemical, Food Processing Industries

Suction Type
Multi-Stage

Seals Type
Oil-Sealed

Priming
Automatic

Pump Type
High Performance Multi-Stage Vacuum System, Vacuum Booster with Rotary/Roots Pump

Capacity
210 m3/hr

Start Type
Soft Starter/Direct On Line (DOL)

Connectivity
Digital monitoring/Fault indication

Service Access
Accessible panels for easy maintenance

Cooling System
Air / Water cooled

Weight
Up to 950 kg (depends on capacity)

Oil Capacity
Varies as per pump model (typically 15-30 liters)

Automation Level
Fully automatic with local/remote control

Dimensions
As per specific model and capacity

Exhaust Filter
Integrated oil mist separator

Protection
Overload and Overheat Protection

Surface Finish
Corrosion resistant paint

WCPL Drying 1Torr Three Stage High Performance Vacuum System Trade Information

Minimum Order Quantity
1 Unit

Main Domestic Market
Gujarat

About WCPL Drying 1Torr Three Stage High Performance Vacuum System

The WCPL Drying 1Torr Three Stage High Performance Vacuum System is an advanced solution engineered for efficient and thorough drying processes. This robust system achieves a deep vacuum of 1 Torr, significantly accelerating moisture removal from various materials. Its three-stage design optimizes performance, ensuring rapid evacuation and sustained low-pressure conditions critical for demanding industrial and laboratory applications. Ideal for sensitive materials and processes requiring precise atmospheric control, this high-performance vacuum system delivers superior drying capabilities, enhancing product quality and operational efficiency.

Advanced Three-Stage Modular Design

This vacuum system features a sophisticated three-stage modular assembly, combining a mechanical booster with oil-sealed rotary vane or piston technology. The architecture maximizes efficiency in achieving deep vacuum conditions, while also offering flexibility for various industrial drying workflows.

Superior Cooling and Protection Mechanisms

Equipped with either air- or water-cooling options, the system maintains optimal operating temperatures even during intensive processes. Integrated overload and overheat protection provide critical safeguards for long-term reliability and safe operation.

Enhanced Automation and Monitoring

The fully automatic PLC-based control allows seamless switching between local and remote operation, with real-time digital monitoring for performance analytics and immediate fault indication. This ensures effective operation management and quick troubleshooting, minimizing downtime.

FAQ's of WCPL Drying 1Torr Three Stage High Performance Vacuum System:

Q: How does the WCPL Three Stage Vacuum System improve industrial drying efficiency?

A: The system incorporates a multi-stage vacuum design with mechanical boosters and rotary vane/piston pumps, delivering high flow rates and low ultimate vacuum (1 Torr). This setup accelerates moisture removal, improving drying speed and process consistency in industrial applications.

Q: What maintenance processes are required for ongoing performance?

A: Routine maintenance involves regular oil level checks (typically 15-30 liters, depending on the pump model), filter inspection, and periodic panel access for system inspection or part replacement. The design includes accessible panels for easy servicing, minimizing maintenance time.

Q: Where can this vacuum system be effectively used?

A: The WCPL vacuum system is ideal for applications in pharmaceutical, chemical, and food processing industries, where precise drying, freeze-drying, or vacuum distillation is required. Its high vacuum capability makes it suitable for critical industrial processes.

Q: What benefits does the integrated oil mist separator provide?

A: The built-in oil mist separator prevents oil back-streaming and ensures a cleaner exhaust, reducing environmental contamination and maintenance requirements. This enhances both operational safety and compliance with industry standards.

Q: How can users control and monitor the system remotely?

A: With a PLC-based control system, operators can manage the vacuum unit locally or from a remote interface. Digital monitoring and fault indication features enable proactive maintenance and operational oversight from any connected location.

Q: When is water cooling preferred over air cooling in this system?

A: Water cooling is recommended for high-capacity or long-duration operations, particularly in environments with limited airflow or higher ambient temperatures, ensuring more stable thermal management and prolonged equipment life.

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