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WHIRLER CENTRIFUGALS PVT. LTD.
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New Organic Fertilizer Production Organic Waste CSTR (Continuous Stirred Tank Reactor) High-Yield Anaerobic Digester Plant

New Organic Fertilizer Production Organic Waste CSTR (Continuous Stirred Tank Reactor) High-Yield Anaerobic Digester Plant Specification

Installation Guideline
Site preparation required; includes civil works and electrical connection guidelines

Model No
CSTR-AGRI-BIO-2024 (example)

Temperature Range
35-55C (mesophilic/thermophilic, adjustable)

Usage & Applications
Organic fertilizer production, biogas energy generation, manure management, agricultural waste processing, municipal organic waste

Speed
Agitator speed optimized for feedstock homogenization

Driven Type
Electric motor/gear assembly

Plastic Processed
Not applicable (organic substrates only)

Frequency
50/60 Hz (depending on power supply)

Motor Power
3-25 kW, dependent on size

Efficiency (%)
Anaerobic conversion efficiency 90%

Automation Grade
Automated operation with minimal manual intervention

Production Capacity
Biogas: up to 250 Nm3/ton of feedstock/day, Effluent Fertilizer Output: up to 95% conversion efficiency

Accessories
Gas scrubbing unit, gas storage, water seal, effluent fertilizer outlet, agitator, heating coils, purification system, monitoring sensors

Type
Continuous Stirred Tank Reactor (CSTR), High-Yield Anaerobic Digester Plant

Material
Industrial-grade stainless steel and reinforced concrete for tank structure

Computerized
Yes, integrated computerized control system

Automatic Grade
Fully Automatic

Control System
Programmable Logic Controller (PLC) with sensor integration

Drive Type
Electric Motor-Driven Agitator

Voltage
380V/440V (customizable)

Power
10-100 kW (scalable based on plant size)

Weight (kg)
2000-20000 kg (depends on tank capacity)

Dimension (L*W*H)
Customizable as per project requirements

Color
Industrial grey or customizable finish

Capacity
5-500 tons/day (customizable for project)

Features
High gas yield, continuous mixing, corrosion-resistant design, real-time monitoring, modular expansion, effluent fertilizer production, integrated biogas purification

Machine Type
Organic Waste to Fertilizer and Biogas Production

Surface Finish
Anti-corrosion, smooth inner surface for easy cleaning

Power Consumption
Optimized, varies by processing volume and agitator size

Operational Life
20+ years with routine maintenance

Safety Features
Pressure relief valves, gas leak alarm, emergency shutoff

Purification System
Multi-stage filtration and desulfurization

Feedstock Input System
Automated feed pump and mixing tank for manure and slurry blending

Heating Coils
Integrated for temperature maintenance during anaerobic digestion

Customization
Plant size, capacity, automation level, and output configuration customizable

Maintenance Access
Built-in manway for easy internal inspection and cleaning

Environmental Compliance
Meets international standards for biogas and effluent discharge

Startup Time
3-6 weeks for optimal anaerobic digestion activity

Gasholder Design
Floating drum/inverted gasholder ensuring constant pressure delivery

Biogas Output
Purified through advanced scrubbing and filtration system, direct line to storage

New Organic Fertilizer Production Organic Waste CSTR (Continuous Stirred Tank Reactor) High-Yield Anaerobic Digester Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

New Organic Fertilizer Production Organic Waste CSTR (Continuous Stirred Tank Reactor) High-Yield Anaerobic Digester Plant About

This state-of-the-art Continuous Stirred Tank Reactor (CSTR) biogas plant is engineered to optimize the conversion of organic waste into renewable energy and premium organic fertilizer. Utilizing a high-yield anaerobic digestion system, the facility maintains continuous mechanical agitation to ensure optimal microbial contact, uniform temperature distribution, and stable fermentation. The advanced CSTR design efficiently processes diverse organic feedstockssuch as agricultural residues, food waste, and animal manuremaximizing biogas production rates.

Beyond generating clean, methane-rich biogas for heat and power, the plant produces a nutrient-dense digestate. This byproduct is refined into high-quality organic fertilizer, promoting circular agricultural practices and restoring soil health. Engineered for reliability, high throughput, and environmental sustainability, this modern facility offers a highly profitable waste-to-energy solution that reduces greenhouse gas emissions while driving the transition toward a circular economy.

Advanced Waste-to-Fertilizer Technology

Harnessing a Continuous Stirred Tank Reactor (CSTR) core, this plant processes a wide variety of organic waste-including manure and municipal organic matter-into valuable outputs like purified biogas and high-quality fertilizer. Automated feeding and computerized monitoring facilitate uninterrupted operation while ensuring optimal anaerobic digestion conditions, high gas yields, and consistent product quality.

Customizable Design for Every Application

Tailor the plant's dimensions, capacity (5-500 tons/day), automation level, and system layout to fit the specific needs of your agricultural or municipal project. The modular design supports future upgrades and expansion, while corrosion-resistant materials and advanced filtration extend durability and streamline maintenance.

Integrated Safety & Superior Environmental Compliance

Multi-layered safety is engineered into every unit, including pressure relief valves, gas leak alarms, and emergency shutoff systems. Adhering to stringent international biogas and effluent standards, this plant ensures safe, reliable, and environmentally responsible operations over an operational life exceeding two decades.

FAQ's of New Organic Fertilizer Production Organic Waste CSTR (Continuous Stirred Tank Reactor) High-Yield Anaerobic Digester Plant:

Q: How does the CSTR High-Yield Anaerobic Digester Plant convert organic waste into fertilizer and biogas?

A: The system uses a Continuous Stirred Tank Reactor (CSTR), where an automated feed pump blends manure and slurry before feeding the mixture into the digester. Inside, optimized anaerobic conditions enable microorganisms to convert organic material into biogas and nutrient-rich effluent, which is processed into organic fertilizer.

Q: What are the benefits of using an automated feed and mixing system in this plant?

A: Automation ensures consistent feedstock blending, precise dosing, and steady operation, resulting in higher conversion efficiency, reduced labor requirements, and improved homogeneity-essential for maximizing both biogas yield and fertilizer quality.

Q: When is the plant operational after installation, and how long does it take to reach optimal output?

A: After installation and commissioning, the plant requires a startup period of 3-6 weeks to achieve stable anaerobic digestion and reach optimal biogas and fertilizer production efficiency.

Q: Where can this anaerobic digester plant be installed, and what are the main usage applications?

A: The plant is suitable for farms, agricultural cooperatives, municipal waste facilities, and food processing industries-essentially any site handling significant amounts of organic waste. Typical applications include manure management, organic fertilizer production, biogas energy generation, and municipal waste processing.

Q: What processes are involved in purifying and storing the biogas produced?

A: After generation, biogas passes through a multi-stage filtration and desulfurization system, followed by scrubbing to remove impurities. The purified gas is then directed to storage via a dedicated line, with a floating drum/inverted gasholder maintaining constant delivery pressure.

Q: How is ongoing maintenance managed, and what features support easy inspection?

A: A built-in manway allows convenient internal inspection and cleaning. The anti-corrosion tank design, computerized monitoring, and modular components streamline routine maintenance, supporting a plant life exceeding 20 years with regular upkeep.

Q: What environmental compliance and safety features are integrated in this plant?

A: The design meets international standards for biogas and effluent discharge, and is equipped with pressure relief valves, gas leak alarms, emergency shutdown systems, and advanced effluent treatment, ensuring safe, eco-friendly operation.

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