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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

maize acid-thinned starch Industrial Extraction Production Plant

maize acid-thinned starch Industrial Extraction Production Plant Specification

Model No
MAS-300IE

Installation Guideline
On-Site Installation Assistance Provided

Temperature Range
Up to 80C (Process Dependent)

Accessories
Filtration System, Dryer, Neutralization Unit, Control Panel

Automation Grade
Automatic

Usage & Applications
Starch Extraction, Hydrolysis, Food/Pharma/Industrial Raw Material Supply

Motor Power
30-90 kW (varying by stage/module)

Speed
Adjustable Conveyor and Agitator Speed

Driven Type
Electric Motor

Frequency
50 Hz / 60 Hz

Production Capacity
Up to 300 Tons/Day

Efficiency (%)
>92%

Type
Maize Acid-Thinned Starch Industrial Extraction Production Plant

Material
304/316 Stainless Steel

Computerized
Yes

Automatic Grade
Fully Automatic

Control System
PLC-Based Automated Control

Drive Type
Electric

Voltage
380V / 440V, 3 Phase

Power
120 kW

Weight (kg)
Approx. 25000 kg

Dimension (L*W*H)
22,500 x 7,000 x 9,500 mm

Color
Industrial Grey / Customizable

Capacity
2-15 Tons/Hour (Custom Ranges Available)

Features
Continuous Operation, High Yield, Low Maintenance, CIP System

Machine Type
Extraction and Hydrolysis Plant

Power Consumption
Variable Based on Output

Surface Finish
Mirror/Matte Finish

Noise Level
<80 dB

Water Usage
Optimized Closed-loop System

Maintenance
Low, With Easy Access to Key Components

Factory Layout Support
Customized Plant Layout Design

Environmental Compliance
Meets Local Industrial Emission Standards

Processing Stages
Steeping, Grinding, Acid Hydrolysis, Filtration, Dewatering, Drying

Safety System
Emergency Stop, Interlock System, Overload Protection

Output Form
Acid-Thinned Maize Starch (Wet Cake or Dried Powder)

Service Support
Commissioning, Training, Spare Parts Availability

pH Range
2.0 - 4.5 (during hydrolysis)

About maize acid-thinned starch Industrial Extraction Production Plant

This industrial plant specializes in the sophisticated extraction and production of acid-thinned starch from maize. Utilizing advanced processing techniques, it transforms raw corn into a modified starch product with precisely controlled viscosity. The acid-thinning process breaks down starch molecules, resulting in a lower-viscosity starch that is highly valued across various industries. This type of starch is particularly useful in applications requiring improved flow properties, film formation, and binding characteristics, such as in paper manufacturing, textile sizing, and certain food formulations. The plant integrates robust machinery and chemical processes to ensure efficient conversion, high yield, and consistent quality of the acid-thinned maize starch, meeting stringent industrial demands.

Advanced Extraction and Hydrolysis Process

This plant utilizes a multi-stage processing setup, commencing with maize steeping and grinding before proceeding to acid hydrolysis under controlled pH and temperature. The state-of-the-art filtration, dewatering, and drying equipment ensures final products meet the industry's wet cake or powder requirements. Integrated CIP ensures sanitation while automation enhances consistency and minimizes manual labor.

Optimized for Efficiency and Safety

Designed for continuous, high-yield operations, the MAS-300IE plant operates with over 92% efficiency and adheres to strict noise (<80 dB) and emission standards. Safety is prioritized through emergency stop functions, interlock systems, and overload protection; maintenance is simplified by easy access to all key components. The closed-loop water system conserves resources, contributing to operational sustainability.

Customizable Capacity and Seamless Integration

With adjustable conveyor and agitator speeds, as well as modular capacity options (2-15 tons/hr), the extraction plant accommodates various scale requirements. Factory layout and installation support are provided to ensure seamless commissioning within your facility. Service includes comprehensive training, spare parts supply, and detailed operating guidelines for continuous smooth performance.

FAQ's of maize acid-thinned starch Industrial Extraction Production Plant:

Q: How does the maize acid-thinned starch extraction process work in this plant?

A: The plant follows a structured multi-stage process, starting with steeping maize to soften kernels. The maize is then ground and subjected to acid hydrolysis at controlled pH (2.0-4.5), breaking down starch structure. After filtration and dewatering, the starch can be further dried, resulting in either wet cake or powder form, depending on your requirements.

Q: What are the main benefits of using this acid-thinned starch extraction plant?

A: Key advantages include high yield (>92% efficiency), continuous automatic operation, low maintenance needs, and closed-loop water usage for sustainability. Its robust stainless steel build ensures long-term durability, while integrated safety and quality features maximize operational reliability and product quality.

Q: When is acid hydrolysis performed during maize starch production, and why is the pH important?

A: Acid hydrolysis takes place after grinding and before filtration to modify the starch's physical properties. Maintaining a pH range of 2.0-4.5 during this stage is crucial for effective hydrolysis, allowing precise control over the degree of thinning and resulting starch characteristics suited for industrial and food applications.

Q: Where can this plant be installed, and what support is provided during installation?

A: The plant is designed for industrial environments and can be customized to fit your factory layout. On-site installation assistance is available, ensuring proper setup and integration. Support also includes commissioning, staff training, and ongoing spare parts supply from our experienced team.

Q: What is the typical usage of the acid-thinned maize starch produced by this plant?

A: The extracted starch serves as a versatile raw material for food processing, pharmaceuticals, and various industrial applications such as adhesives and textiles, owing to its modified viscosity and solubility.

Q: How does the plant ensure environmental compliance and operator safety?

A: The closed-loop water system optimizes water use and minimizes waste, while emissions conform to local industrial standards. Safety is managed through emergency stop mechanisms, interlock systems, overload protection, and accessible control panels for real-time monitoring.

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