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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Turnkey Electricity Generation Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Biogas Plant

Turnkey Electricity Generation Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Biogas Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Turnkey Electricity Generation Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Turnkey Electricity Generation Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Biogas Plant

This turnkey facility utilizes a high-solids (dry) anaerobic digestion architecture engineered specifically for stackable dairy manure (1835% Total Solids).

* **Digester Flow Dynamics & Inoculum Loop:** Operating as a continuous plug-flow system, high-viscosity substrate moves linearly along an elongated horizontal digester. A dedicated internal digestate loop pumps a metered fraction of active, methanogen-rich effluent back into the incoming raw feedstock stream at the head of the digester, ensuring instantaneous biological inoculation and buffering volatile fatty acid (VFA) accumulation without liquid dilution.

* **Mechanical Feeding & Agitation:** Substrate handling relies on heavy-duty, low-speed progressive cavity or screw-ram feeding mechanisms capable of handling fibrous bedding. Slow-turning, high-torque transverse paddle agitators break surface crusts, dislodge entrapped biogas bubbles, and maintain axial plug-flow without inducing backmixing.

* **Thermal Regime:** The vessel maintains a strictly regulated mesophilic (3840C) or thermophilic (5255C) thermal profile via hydronic heating loops cast directly into insulated concrete walls and floor slabs.

* **Energy Recovery:** Biogas is treated through desulfurization and moisture condensation before fueling a high-efficiency Combined Heat and Power (CHP) reciprocating gas engine. The unit continuously generates base-load green electricity for grid export while recapturing jacket water and exhaust heat to sustain the digester's thermal parasitic load.

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