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WHIRLER CENTRIFUGALS PVT. LTD.
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Commercial Organic Fertilizer Production Dairy Manure Dry Digestion Automated Feeding Bio-CNG Plant

Commercial Organic Fertilizer Production Dairy Manure Dry Digestion Automated Feeding Bio-CNG Plant Specification

Motor Power
Depends on capacity, typically 7-15 HP

Production Capacity
Up to 10,000 Nm3/day Biogas (as per plant size)

Accessories
Slurry pumps, agitators, gas holder, control panel, expansion chamber, biofertilizer tanks

Efficiency (%)
82-89% organic conversion

Temperature Range
30-38C (Mesophilic Digestion)

Usage & Applications
Organic fertilizer production, dairy/cattle manure processing, renewable biogas (Bio-CNG) generation, effluent treatment

Installation Guideline
Turnkey on-site setup with installation support

Automation Grade
Fully Automatic

Frequency
50/60 Hz

Model No
Available in various models as per requirement

Speed
Variable Feed/Mixing Automation

Driven Type
Electric-Motor Driven Augers and Pumps

Type
Commercial Organic Fertilizer Production Dairy Manure Dry Digestion Automated Feeding Bio-CNG Plant

Material
Mild Steel / Stainless Steel (varies as per model)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC/SCADA Integrated Control Panel

Drive Type
Electric Motor

Voltage
380-440V (customizable)

Power
75 kW (varies depending on plant size)

Weight (kg)
Approx. 10,000-50,000 kg (depends on capacity)

Dimension (L*W*H)
Custom as per plant design, e.g., 20m x 10m x 8m

Color
Industrial Grey / Green or Customized

Capacity
10 Tons/day - 250 Tons/day (customizable)

Features
Fully automated feeding, dry digestion, integrated gas storage, biogas and bio-fertilizer output, modular design, efficient waste processing

Surface Finish
Anti-corrosive coating / Galvanized

Machine Type
Fixed Dome Mesophilic Digester Plant

Power Consumption
Variable, typically 50-120 kWh/day

Gas Storage Type
Integrated Fixed Dome

Safety Measures
Gas leak detectors, Pressure relief

Slurry Handling
Automated mixing pit with water feed

Regulator Type
High-precision for gas flow control

Start Up Time
Within 24-48 hours after commissioning

Service Support
Remote and Onsite Technical Assistance

Biogas Output
Bio-CNG compatible, pipeline ready

Output By-products
Bio-fertilizer (digestate), Clean water

Digestion Process
Hydrolysis, Acidogenesis, Acetogenesis, Methanogenesis

Modular Expansion
Scalable for future capacity increase

Maintenance Requirement
Low, periodic checks recommended

Control Interface
Remote monitoring capable (IoT optional)

Feedstock Variability
Handles multiple organic inputs

Discharge System
Effluent Tank with bio-fertilizer outlet

Retention Time
15-25 days, depending on feedstock

Operation Mode
24/7 Continuous operation

Environmental Impact
Reduces GHG emissions, Minimal effluent discharge

Commercial Organic Fertilizer Production Dairy Manure Dry Digestion Automated Feeding Bio-CNG Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Commercial Organic Fertilizer Production Dairy Manure Dry Digestion Automated Feeding Bio-CNG Plant

This state-of-the-art commercial facility represents a sustainable, closed-loop circular economy model by transforming raw dairy manure into high-value renewable energy and agricultural products. Utilizing dry anaerobic digestion technology, the plant efficiently processes high-solids dairy waste, facilitated by an advanced automated feeding system that ensures continuous, optimized feedstock input with minimal manual intervention.

The primary energy output is clean, high-quality Bio-CNG (biomethane) upgraded to transport-grade standards, providing a carbon-neutral alternative to conventional fossil fuels. Simultaneously, the nutrient-rich digestate byproduct is processed into premium-grade commercial organic fertilizer, returning vital nutrients to the soil and reducing reliance on chemical alternatives. By integrating automated material handling, dry digestion, and biomethane upgrading, this modern plant offers dairy operations a highly efficient waste management solution that mitigates greenhouse gas emissions, generates local green fuel, and produces valuable organic soil amendments. This demonstrates the immense economic and environmental viability of modern agricultural bioenergy.

Efficient Dry Digestion Technology

Utilizing a four-stage digestion process-hydrolysis, acidogenesis, acetogenesis, and methanogenesis-this plant optimizes organic matter conversion into renewable biogas and nutrient-rich bio-fertilizer. The dry digestion route allows for versatile input management, excellent for dairy manure and other organic substrates.

Automated Feeding and Slurry Management

The system features fully automated feeding and an advanced slurry mixing pit with controlled water supply. This automation reduces manual intervention, optimizes digestion efficiency, and ensures reliable handling and discharge through an effluent tank with a bio-fertilizer outlet.

Bio-CNG Compatible Biogas Output

The generated biogas is pipeline-ready and compatible with bio-CNG applications, supporting integration into existing gas networks. High-precision gas regulators maintain optimal flow, while an integrated fixed dome gas holder ensures safe, stable storage.

Remote Monitoring and Control

Equipped with PLC/SCADA-integrated interfaces, the plant supports remote monitoring and optional IoT connectivity. Operators benefit from real-time data access, automated alerts, and remote or onsite technical support, improving operational reliability and responsiveness.

Environmental and Economic Benefits

Designed for 24/7 continuous operation, the plant minimizes greenhouse gas emissions and effluent discharge. The modular, scalable architecture accommodates future capacity growth, making it a long-term sustainable investment for waste processors, dairies, and fertilizer producers.

FAQ's of Commercial Organic Fertilizer Production Dairy Manure Dry Digestion Automated Feeding Bio-CNG Plant:

Q: How does the dry digestion process work in this automated bio-CNG plant?

A: The plant's dry digestion process involves four biological stages-hydrolysis, acidogenesis, acetogenesis, and methanogenesis-to break down organic matter from dairy manure and other feedstocks. This results in efficient generation of biogas (bio-CNG ready) and bio-fertilizer with minimal manual input.

Q: What are the main benefits of using this commercial plant for fertilizer and biogas production?

A: Key benefits include high conversion efficiency (82-89%), fully automated feeding, remote monitoring capabilities, reduced greenhouse gas emissions, and the production of high-quality bio-fertilizer and clean, pipeline-ready bio-CNG. Its modular design enables easy scalability for future expansion.

Q: When can the plant start producing biogas and bio-fertilizer after installation?

A: The system can be commissioned and made operational within 24-48 hours after setup. Initial retention time for feedstock is 15-25 days, depending on the substrate, after which continuous output of biogas and bio-fertilizer will commence.

Q: Where is this plant typically installed and who are the ideal users?

A: The plant is designed for on-site, turnkey installation at dairy farms, waste processing centers, or industrial facilities. It is ideal for dairies, fertilizer producers, or any operation seeking sustainable waste-to-energy and nutrient recycling solutions.

Q: What safety measures are integrated into the biogas plant?

A: Safety features include gas leak detectors, high-precision gas flow regulators, and pressure relief systems to safeguard operators and equipment. These features help maintain safe, reliable, 24/7 operation under varying input and load conditions.

Q: How is the plant controlled and monitored during operation?

A: Plant operations are managed by a PLC/SCADA integrated control panel with remote monitoring functionality. Operators can access and control key parameters onsite or remotely, with optional IoT integration for advanced data tracking and diagnostics.

Q: What types of organic feedstocks can the plant handle?

A: The system is designed for flexible feedstock management, processing not only dairy and cattle manure but also a variety of organic wastes, making it suitable for farms and industrial composting or waste treatment facilities.

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