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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

sago modified starch High Capacity Concentration Production Unit

sago modified starch High Capacity Concentration Production Unit Specification

Speed
Variable, up to 1600 rpm

Driven Type
Main motor drive with auxiliary pumps & blowers

Usage & Applications
Sago starch modification, Food industry, Paper manufacturing, Textile processing, Adhesive industry, Bioplastics

Frequency
50 Hz

Accessories
Control panel, Piping, Safety valves, Spare parts kit

Production Capacity
12000 kg per day

Automation Grade
Fully Automatic

Model No
SMC-HCCPU-2024

Motor Power
15 kW

Temperature Range
Ambient to 140C

Efficiency (%)
Above 92%

Installation Guideline
Onsite installation and commissioning by manufacturers technical team

Type
Sago Modified Starch High Capacity Concentration Production Unit

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control System

Drive Type
Electric

Voltage
380V / 50Hz

Power
45 kW

Weight (kg)
7200

Dimension (L*W*H)
7800 mm x 2450 mm x 2980 mm

Color
Silver

Capacity
1500 kg/h

Features
High efficiency, Low energy consumption, Continuous operation, Low maintenance, User-friendly interface, Stable performance, Advanced automation, Accurate concentration control, Corrosion resistant, Easy operation

Machine Type
Industrial Production Unit

Power Consumption
Maximum 55 kW/hr

Surface Finish
Polished Stainless Steel

Heating Type
Indirect steam heating

Number of Operators Required
1-2

Water Consumption
Reduced due to advanced recycling system

Processing Method
Continuous multi-effect evaporation system

Safety Features
Overload protection, emergency stop, thermal cut-off

Raw Material Input Size
Up to 20 mm

Maintenance
Routine maintenance with easy access points

Discharge System
Automatic discharge with residue separation

Clean-in-Place (CIP)
Enabled for internal cleaning

Noise Level
<65 dB(A)

About sago modified starch High Capacity Concentration Production Unit

This high-capacity production unit is engineered for the efficient concentration of sago modified starch. Designed for industrial scale, it integrates advanced processing technologies to maximize output and ensure consistent product quality. The unit streamlines the modification and concentration processes, significantly reducing production time and operational costs. Its robust design allows for continuous, high-volume throughput, making it ideal for manufacturers requiring substantial quantities of concentrated sago modified starch. Key features include optimized energy consumption, precise control over concentration levels, and a compact footprint for enhanced space utilization. This unit delivers a reliable and scalable solution for meeting the demands of various applications, from food industries to specialized industrial uses, by providing a highly concentrated and stable sago starch product.

Efficient and Sustainable Production

This advanced production unit integrates a continuous evaporation system and a sophisticated recycling mechanism, resulting in lower water consumption and minimal energy use. Its high capacity and efficiency, combined with automated operation, enhance production while supporting sustainable manufacturing. The stainless steel design ensures durability and hygienic processing, making it ideal for industries with rigorous standards.

User-Friendly Automation and Control

Featuring a fully computerized PLC control system and intuitive interface, this unit simplifies operation and monitoring. Automatic functions, including discharge and residue separation, reduce manual intervention while maintaining consistent performance. Easy-access maintenance points facilitate routine servicing, ensuring long-term operational reliability with minimal downtime.

Comprehensive Safety and Cleanliness

Equipped with overload protection, emergency stops, and thermal cut-offs, the system prioritizes operator safety at every stage. The integrated Clean-in-Place (CIP) functionality allows effortless, thorough internal cleaning, maintaining hygiene requirements expected in food and related industries. This ensures safe, clean processing for sensitive applications.

FAQ's of sago modified starch High Capacity Concentration Production Unit:

Q: How does the continuous multi-effect evaporation system improve production efficiency in the SMC-HCCPU-2024?

A: The continuous multi-effect evaporation system enhances production efficiency by allowing uninterrupted processing with minimal energy consumption. It enables a higher throughput of sago starch modification without the need for batch stops, supporting consistent operation at up to 1500 kg/h.

Q: What process is used to reduce water consumption in this production unit?

A: The advanced recycling system incorporated in the unit significantly reduces water consumption by reusing process water within the operation. This not only conserves resources but also lowers operational costs and environmental impact.

Q: When is routine maintenance required for this machine, and how accessible are service points?

A: Routine maintenance can be scheduled based on operational hours and manufacturer's guidelines, typically performed during planned downtime. The unit is designed with easy-access maintenance points, making all critical components readily reachable for servicing or inspections.

Q: Where can the SMC-HCCPU-2024 be installed and who oversees the setup?

A: Installation is conducted onsite by the manufacturer's technical team, ensuring proper commissioning and configuration. The unit can be integrated into various industrial setups, including food processing, textile plants, and manufacturing facilities requiring starch modification.

Q: What are the usage applications for the Sago Modified Starch High Capacity Concentration Production Unit?

A: This industrial unit is suitable for sago starch modification in multiple sectors, including food processing, paper manufacturing, textile finishing, adhesives production, and bioplastics, offering versatility across several industries.

Q: How are safety and cleanliness ensured during operation?

A: Safety features such as overload protection, emergency stop, and thermal cut-off protect operators and the unit. Clean-in-Place (CIP) capability ensures thorough cleaning of internal surfaces without dismantling the machinery, upholding hygiene standards for sensitive products.

Q: What are the primary benefits of using this fully automatic, PLC-controlled system?

A: Key benefits include high efficiency (above 92%), reduced manual labor due to automation, precise concentration control, low maintenance requirements, stable and quiet operation (<65 dB(A)), and optimized energy and water consumption, making it a reliable choice for industrial-scale starch processing.

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