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WHIRLER CENTRIFUGALS PVT. LTD.
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Operational Waste Management Dairy Manure Floating Drum High-Yield Biogas Plant

Operational Waste Management Dairy Manure Floating Drum High-Yield Biogas Plant Specification

Installation Guideline
On-site civil foundation required; skilled technician installation and commissioning

Automation Grade
Semi-Automatic

Speed
Variable (stirring speed adjustable based on input material)

Usage & Applications
Biogas generation from dairy manure, food waste, and agricultural waste; fertilizer production; cooking gas; power generation (CHP engine)

Efficiency (%)
Biogas conversion efficiency up to 70-80% (organic input to gas)

Temperature Range
20C - 55C (optimal mesophilic operation)

Driven Type
Manual/Mechanical Drive

Motor Power
0.5-2 HP (if stirrer/mixer installed)

Frequency
50/60 Hz (electrical accessories)

Model No
DFB-1000/DFB-2000/DFB-3000 (Plant-specific)

Plastic Processed
N/A (Designed for organic waste, not plastic)

Accessories
Pressure gauge, biogas outlet valve, slurry outlet, removable top cover

Production Capacity
15-40 m3 biogas/day (depending on size and substrate composition)

Type
Operational Waste Management Dairy Manure Floating Drum High-Yield Biogas Plant

Material
Reinforced concrete, Mild Steel (MS), GI metal, FRP/Fiber Glass

Computerized
No

Automatic Grade
Semi-Automatic

Control System
Manual/Mechanical Valve Operation

Drive Type
Direct Drive/Manual Agitation

Voltage
220V/380V (customizable)

Power
1-5 kW (depending on plant size)

Weight (kg)
800-2000 kg (varies with capacity)

Dimension (L*W*H)
Customized as per plant capacity; typical small plant 3m x 3m x 2.5m

Color
Natural Grey/GI Metal Finish/Customizable

Capacity
500 kg to 5000 kg input/day (scalable)

Features
Floating drum gas holder, high gas yield, integrated substrate pre-treatment, separate outlet for digestate

Machine Type
Floating Drum Biogas Plant

Surface Finish
Rustproof coating for MS/metal parts, smooth cement/FRP finish

Power Consumption
Low, only for mixing or mechanical agitation

Input Substrate Types
Primary food waste, secondary animal (dairy) manure, co-digestion possible

Composting Option
Solid digestate suitable for aerobic composting

Emission Control
Sealed dome reduces greenhouse gas leakage

Operational Guidelines
Daily feed recommended, avoids substrate accumulation and optimizes yield

Maintenance Requirement
Low; periodic drum cleaning and sludge removal advised

Pre-treatment & Mixing Tank
Integrated, with water addition and substrate mixing

Sustainability Index
Promotes circular waste economy and renewable energy integration

Service Support
On-site technical support and training available

Gas Usage Options
Direct connection to cookstoves and/or CHP engine for power generation

Digestate Output
Separated into liquid (fertilizer) and solid (compost) digestate

Gas Pressure Gauge
Manual monitoring for safe collection

Outlet Valve
Removable for easy maintenance

Digestate Storage Tank
Included for post-digestion fertilizer output

Safety Features
Pressure safety valve, robust dome, secure outlet pipework

Agricultural Fertilizer Application
Liquid digestate can be directly used as fertilizer

Water Trap
Ensures moisture/gas separation, prevents line blockages

High-yield Biogas Production Suitability
Optimized for maximum methane output from mixed substrates

Substrate Handling Capacity
Highly adaptable, expands for larger dairy facilities or intensive waste sites

Biogas Collection Dome
Fixed/floating drum for high-yield gas retention and pressure management

Operational Waste Management Dairy Manure Floating Drum High-Yield Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Operational Waste Management Dairy Manure Floating Drum High-Yield Biogas Plant

This operational, high-yield biogas plant represents a state-of-the-art waste management solution designed specifically for processing dairy manure. Utilizing an efficient floating drum design, the facility features a movable gasholder that rises and falls to accommodate gas volume, ensuring a constant and reliable gas pressure. By digesting organic dairy waste under controlled anaerobic conditions, the plant maximizes methane recovery to generate clean, renewable energy for heating, electricity, or farm operations.

Beyond energy generation, the facility plays a vital role in sustainable agriculture by converting raw manure into high-quality, nutrient-rich organic digestate that serves as an excellent bio-fertilizer. This circular process significantly mitigates greenhouse gas emissions, controls farm odors, and prevents local water runoff contamination. Ultimately, this system stands as an indispensable asset for modern dairy farms aiming to optimize resource recovery, lower operational costs, and promote environmental stewardship.

Efficient High-Yield Gas Production

This floating drum biogas plant is optimized for maximum methane generation using mixed substrates, such as dairy manure and food waste. The combination of an integrated mixing tank and a floating drum ensures high gas retention and stable pressure management, maximizing energy output for cooking or power generation while reducing greenhouse emissions.

Integrated Waste Processing and Fertilizer Output

The system features pre-treatment with water addition and thorough substrate mixing, ensuring efficient digestion. After processing, digestate is separated: solids are ideal for composting, while liquid output can be directly used as high-nutrient agricultural fertilizer. This process promotes a circular nutrient cycle, supporting sustainable agriculture.

Ease of Operation and Maintenance

Designed for user convenience, the biogas plant includes a removable outlet valve and top cover for straightforward maintenance. Safety features like a pressure relief valve, sealed dome, and manual gas pressure gauge guarantee safe operation. Service support, training, and installation assistance are also provided for reliable daily operation.

FAQ's of Operational Waste Management Dairy Manure Floating Drum High-Yield Biogas Plant:

Q: How does the floating drum design improve biogas retention and production?

A: The floating drum acts as a movable gas holder, maintaining optimal gas pressure and preventing leaks. This design ensures that biogas is collected efficiently and safely, retaining more methane for higher energy yields and allowing for direct use in cookstoves or CHP engines.

Q: What waste types can be processed by this biogas plant?

A: The system is engineered to handle a range of substrates, including primary food waste and secondary animal (dairy) manure. Co-digestion is possible, allowing the plant to adapt to different organic input mixes for optimal performance.

Q: When and how should the plant be fed and maintained?

A: Daily feeding with a balanced mixture of organic waste and water is recommended to maintain consistent gas production and prevent substrate accumulation. Maintenance is low, requiring only periodic cleaning of the drum and removal of accumulated sludge through the removable outlet valve.

Q: Where can the generated biogas and digestate be used?

A: Biogas produced can be utilized directly via connection to cookstoves or for combined heat and power (CHP) generation. The liquid digestate serves as an effective fertilizer for agricultural fields, while the separated solids are suitable for composting.

Q: What are the main benefits of installing this plant on a dairy farm?

A: Benefits include efficient waste management, reduced greenhouse gas emissions, on-site renewable energy production (biogas for cooking or power), and the creation of valuable by-products such as liquid fertilizer and solid compost, enhancing overall sustainability.

Q: How is gas safety ensured in this biogas plant?

A: Safety is prioritized with features like a pressure relief valve, robust collection dome, secure outlet pipework, manual gas pressure gauge, and sealed system construction, minimizing risk of overpressure, leaks, and accidental emissions.

Q: Can the plant's capacity be scaled to suit larger operations?

A: Yes, the plant is highly adaptable and can be expanded or customized to accommodate input capacities ranging from 500 kg to 5000 kg per day, making it suitable for both small-scale dairy units and intensive waste processing facilities.

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