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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Commercial Waste Management Dairy Manure Floating Drum Automated Feeding Waste-to-Energy Plant

Commercial Waste Management Dairy Manure Floating Drum Automated Feeding Waste-to-Energy Plant Specification

Accessories
Gas outlet pipe, purification system, agitator, mixing tank, heating coils, water seal, effluent outlet pipes

Plastic Processed
Not applicable (not used for plastic processing)

Speed
Agitator: 20-50 RPM (variable)

Motor Power
3-10 HP (for agitator and feeders)

Usage & Applications
Large-scale dairy farms, commercial waste management, biogas production, organic fertilizer production

Temperature Range
Operating: 32-45C (with heating coils for temperature maintenance)

Installation Guideline
Requires site preparation, civil works, utility connection, and commissioning as per guideline

Automation Grade
Automated (with manual override)

Production Capacity
Biogas production: 15-600 m3/day (based on input) & effluent fertilizer

Frequency
50/60 Hz

Efficiency (%)
Gas conversion efficiency: 80-85%

Model No
FMG-BIO-2024

Driven Type
Motor/gear system

Type
Commercial Waste Management Dairy Manure Floating Drum Automated Feeding Waste-to-Energy Plant

Material
Corrosion-resistant steel, reinforced concrete, high-density plastic (as used for drum and tank lining)

Computerized
Yes, integrated monitoring and control

Automatic Grade
Fully Automatic

Control System
Programmable Logic Controller (PLC) based automation with remote monitoring

Drive Type
Motor-driven agitator and feed system

Voltage
380-415V AC (customizable as per site requirement)

Power
15-50 kW depending on plant capacity

Weight (kg)
Varies, typically 3,000-10,000 kg depending on the size

Dimension (L*W*H)
Customizable; standard models start at 6m x 4m x 4m

Color
Industrial grey or custom color

Capacity
5-100 m3 daily processed manure

Features
Floating drum design, gas purification system, automated feeding, heating coils, agitator, water seal mechanism, high-yield gas scrubbing unit, effluent fertilizer outlet, remote SCADA system

Power Consumption
10-50 kWh/day (depending on automation and agitation)

Surface Finish
Anti-corrosive industrial paint

Machine Type
Anaerobic Digestion Plant

Remote Monitoring
SCADA enabled, real-time data access, performance monitoring

Purification System
Multi-stage gas scrubbing for high methane concentration

Heat Exchanger
Optional, for sustaining optimum digestion temperature

Mixing System
Integrated mixing tank with water dosing for slurry consistency

Design Life
10-15 years with routine maintenance

Compliance
Meets ISO Biogas Plant Standards and local environmental regulations

Maintenance Interval
Quarterly cleaning and servicing recommended

Safety Features
Pressure release valve, flame trap, automated alarms

Gas Holding Capacity
Adjustable floating drum for variable gas storage

Effluent Handling
Separate outlet for anaerobic effluent fertilizer

Commercial Waste Management Dairy Manure Floating Drum Automated Feeding Waste-to-Energy Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Commercial Waste Management Dairy Manure Floating Drum Automated Feeding Waste-to-Energy Plant

This state-of-the-art commercial waste-to-energy biogas plant is engineered for highly efficient organic waste management, utilizing dairy manure as its primary feedstock. Featuring a reliable floating drum digester design, the facility ensures a stable and constant gas pressure output, optimizing the capture of clean biogas. The integration of an advanced automated feeding system streamlines daily operations, providing a continuous, regulated supply of feedstock to maximize anaerobic digestion efficiency and reduce manual labor.

By processing agricultural waste at scale, this eco-friendly plant significantly mitigates environmental emissions, controls odor, and produces a nutrient-rich organic bio-fertilizer byproduct. Ultimately, it converts agricultural waste into a sustainable source of renewable energy, offering a dependable supply of clean heat, electricity, or biomethane. This facility represents a perfect synergy of agricultural sustainability, commercial viability, and clean energy production.

Automated Feeding and Mixing for Maximum Efficiency

The integrated motor-driven agitator and automated feed system ensure a consistent and homogeneous slurry, optimizing methane production. Water dosing capability in the mixing tank maintains the right slurry consistency for peak digestion, minimizing manual intervention and improving process reliability. The fully automated controls, managed by a PLC and supporting remote SCADA connectivity, enable real-time adjustments and monitoring from virtually anywhere.

Advanced Safety and Gas Purification Features

Equipped with crucial safety elements-including a pressure release valve, flame trap, and automated alarm system-this plant offers secure operations for commercial dairy environments. The multi-stage gas scrubbing and purification unit elevates methane concentration while removing impurities, ensuring clean and efficient biogas output suitable for a range of energy applications.

Sustainable Fertilizer Production and Environmental Compliance

Beyond renewable energy generation, the plant facilitates the transformation of dairy manure into high-quality effluent fertilizer via a separate outlet. Built from corrosion-resistant steel, reinforced concrete, and HDPE linings, the unit withstands harsh environments and complies with ISO Biogas Plant Standards as well as local environmental protocols-ensuring both durability and regulatory alignment.

FAQ's of Commercial Waste Management Dairy Manure Floating Drum Automated Feeding Waste-to-Energy Plant:

Q: How does the automated feeding and mixing system benefit biogas production?

A: The automated feeding and motor-driven mixing system continuously blends manure with precise water dosing, resulting in a uniform slurry. This consistency enhances anaerobic digestion efficiency, leading to higher methane yields and reducing manual labor requirements.

Q: What is the process for handling effluent and how can it be utilized?

A: Anaerobic digestion produces nutrient-rich effluent as a byproduct, which is discharged through a separate outlet. This effluent can be used as organic fertilizer for agricultural fields, promoting circular waste management and reducing reliance on chemical fertilizers.

Q: When should maintenance be performed on the plant's critical components?

A: Quarterly cleaning and servicing are recommended for optimal performance. Routine checks should include agitator integrity, gas scrubbing unit functionality, cleaning of effluent outlets, and inspection of safety peripherals such as the pressure release valve and flame trap.

Q: Where can this waste-to-energy plant be installed and by whom?

A: The plant is suitable for large-scale dairy farms and commercial waste management sites. Installation requires site preparation, civil work, and following specific manufacturer guidelines. It can be commissioned by certified dealers, distributors, or trained engineers familiar with ISO biogas standards.

Q: What are the energy and environmental benefits of this system?

A: This plant converts dairy manure into clean biogas (15-600 m3/day) and organic fertilizer, significantly reducing greenhouse gas emissions, minimizing pollution, and offering farmers a renewable energy source and valuable byproduct to enhance soil health.

Q: How is performance monitored and controlled remotely?

A: Remote monitoring is enabled via SCADA integration, providing real-time data on system performance, operational parameters, and alarms. The PLC-based control system allows remote adjustments, troubleshooting, and comprehensive oversight to ensure smooth operation.

Q: What safety mechanisms are incorporated in the plant's design?

A: Safety is prioritized through a combination of pressure release valves, flame traps, automated alarms, and robust construction materials, ensuring safe operation during both standard and unexpected conditions. These measures greatly reduce risks associated with biogas production and storage.

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