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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

rice pregelatinized starch Manual Stabilization Plant

rice pregelatinized starch Manual Stabilization Plant Specification

Efficiency (%)
Up to 95%

Installation Guideline
Installation and commissioning support provided

Model No
RPS-MSP-2024

Automation Grade
Manual

Production Capacity
As per customization

Accessories
Mixing paddles, safety covers, discharge chute

Temperature Range
Up to 120C

Usage & Applications
Pregelatinized rice starch production for food, paper, pharmaceuticals

Frequency
50-60 Hz

Motor Power
5-10 HP

Speed
Variable (50-200 rpm)

Driven Type
Belt Drive / Chain Drive

Type
Manual Stabilization Plant

Material
Stainless Steel

Computerized
No

Automatic Grade
Manual

Control System
Manual Control Panel

Drive Type
Electric Motor

Voltage
220-440 V

Power
Depends on plant size, generally 5-15 kW

Weight (kg)
Appx. 1500 kg

Dimension (L*W*H)
Customized as per requirement

Color
Silver/Grey

Capacity
300-1000 kg/hr

Features
Efficient blending, uniform gelatinization, easy cleaning, low maintenance

Surface Finish
Polished

Power Consumption
Variable (5-15 kW depending on configuration)

Machine Type
Batch Type

Operating Ambient Temp.
5C to 45C

Heating Method
Steam or Electric heating

Discharge Mode
Manual/Auto outlet valve

Compliance
Meets GMP and food safety guidelines

Mixing System
Agitator/blade mechanism

Cleaning System
CIP (Clean in Place) compatible

Packaging Type
Wooden crates or as specified

Usage Area
Industrial food processing plants

Operational Safety
Emergency stop, overload protection

Service Support
Onsite/Remote technical assistance

Noise Level
<70 dB

About rice pregelatinized starch Manual Stabilization Plant

This "Rice Pregelatinized Starch Manual Stabilization Plant" is a specialized facility designed for the production of pregelatinized rice starch through a predominantly manual process. Pregelatinization involves cooking and drying rice starch, altering its molecular structure to make it instantly soluble in cold water, eliminating the need for heat during preparation.

The plant focuses on stabilizing this modified starch, ensuring consistent quality, extended shelf life, and optimal functional properties. While manual operation implies a hands-on approach to various stagesfrom raw material handling and cooking to drying, milling, and packagingit allows for precise control and adaptability, particularly beneficial for smaller-scale operations or specialized product batches. The resulting pregelatinized rice starch is a versatile ingredient, widely used as a thickener, binder, or texturizer in food products, pharmaceuticals, and other industrial applications, offering convenience and improved performance.

Efficient and Flexible Processing

This plant is built for demanding industrial environments, offering batch processing with reliable performance. Featuring manual controls, users benefit from complete operational oversight, with safety measures including emergency stops and overload protection. Its heating options, either steam or electric, provide flexibility based on site utilities, and the agitator/blade mixing system guarantees consistent starch modification for various end uses.

Hygiene and Compliance Assured

Manufactured from stainless steel with a polished finish, the unit supports CIP (Clean in Place) cleaning for reduced downtime and ensures adherence to GMP and food safety standards. Its robust construction and low-maintenance design make it ideal for continuous industrial operation, while packaging is customizable to ensure safe delivery.

FAQ's of rice pregelatinized starch Manual Stabilization Plant:

Q: How does the manual stabilization plant ensure uniform gelatinization of rice starch?

A: The plant employs an agitator or blade mixing system, which guarantees thorough blending and even heat distribution throughout the batch. This process achieves consistent pregelatinization across all starch particles, critical for food, paper, and pharmaceutical applications.

Q: What safety features are integrated into the plant's operation?

A: The system is equipped with emergency stop functions and overload protection mechanisms to safeguard operators and prevent equipment damage during unexpected circumstances. The manual control panel allows for rapid intervention when necessary.

Q: When is CIP (Clean in Place) cleaning recommended for this plant?

A: CIP cleaning should be performed after each production cycle or change in product type to maintain hygiene and ensure compliance with GMP standards. The plant is fully compatible with automated cleaning protocols.

Q: Where can this rice pregelatinized starch plant be installed and operated?

A: This machine is designed for industrial food processing plants but is also suitable for applications in the paper and pharmaceutical industries. Installation and commissioning support is available to ensure correct setup at your facility.

Q: What is the process for operating the manual stabilization plant?

A: Operators load raw rice starch, utilize the manual control panel to start the heating (via steam or electric), and engage the mixing system. After gelatinization, starch is discharged using either manual or automatic outlet valves. The process concludes with CIP-compatible cleaning.

Q: How does this plant benefit industrial manufacturers?

A: Manufacturers benefit from enhanced efficiency, high yield rates (up to 95%), easy-to-clean construction, customizable operating capacity (300-1000 kg/hr), and reliable adherence to food safety regulations. Service support is available onsite or remotely.

Q: What are the requirements and specifications for installation?

A: Installation requires an ambient temperature from 5C to 45C, a power supply of 220-440 V (5-15 kW based on plant size), and floor space as per customized dimensions. The plant weighs approximately 1500 kg and is delivered in protective wooden crates or as specified.

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