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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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tapioca high-fructose corn syrup Industrial Refining Manufacturing Unit

tapioca high-fructose corn syrup Industrial Refining Manufacturing Unit Specification

Temperature Range
Room Temp. to 100C

Efficiency (%)
> 96%

Speed
Variable, with frequency inverter

Frequency
50/60 Hz

Driven Type
Electric Motor

Motor Power
45 HP

Production Capacity
Up to 50 Tons/Day

Model No
THFS-2000

Usage & Applications
Production of high-fructose corn syrup from tapioca starch for use in food and beverage industries

Installation Guideline
On-site installation & commissioning by supplier

Automation Grade
Fully Automatic

Accessories
Pumps, filters, PLC panel, heat exchanger, pipelines

Type
Industrial Refining Manufacturing Unit

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
380V/50Hz

Power
40 kW

Weight (kg)
8000

Dimension (L*W*H)
9500*2500*3200 mm

Color
Silver

Capacity
2000 Liters/Hour

Features
High productivity, Energy efficient, Continuous operation

Power Consumption
approx. 38-40 kWh

Surface Finish
Polished food-grade

Machine Type
Tapioca High-Fructose Corn Syrup Production Line

Input Material Capacity
Up to 2500 kg/hr

Operator Required
2-3 persons per shift

Noise Level
<70 dB (A)

Cooling Requirement
Integrated chilling unit required

Utilities Required
Steam, water, electricity, compressed air

Residue Moisture
<0.5%

Pre-filter Mesh Size
100 micron

Discharge Mode
Continuous outlet

CIP System
Integrated clean-in-place system included

Processing Method
Enzymatic hydrolysis and isomerization

Safety Feature
Automatic emergency shutdown and alarms

Product Purity
Fructose content 42% (customizable)

tapioca high-fructose corn syrup Industrial Refining Manufacturing Unit About

This industrial refining and manufacturing unit specializes in the production of high-fructose corn syrup (HFCS) from tapioca. The facility meticulously processes tapioca starch through a series of enzymatic reactions, converting it into a versatile sweetener widely used in the food and beverage industry. The manufacturing process involves liquefaction, saccharification, and isomerization stages, followed by purification and concentration to achieve the desired HFCS composition. This unit plays a crucial role in providing a cost-effective and functional alternative to sugar, catering to the diverse needs of food manufacturers for various applications, including soft drinks, baked goods, and processed foods. The advanced refining techniques ensure a high-quality, consistent product suitable for large-scale industrial use.

Advanced Continuous Fructose Production

Utilizing modern enzymatic hydrolysis and isomerization, the THFS-2000 unit effectively converts tapioca starch into high-fructose corn syrup with consistent product purity. Its continuous discharge mode and integrated chilling system ensure efficient operation and seamless process sequencing, supporting large-scale production demands.

Robust Automation and Safety

Equipped with a sophisticated PLC control system and a fully automatic grade, the unit improves efficiency and reduces human intervention. Enhanced safety features such as automatic emergency shutdown and alarms safeguard both operators and equipment, ensuring reliable and trouble-free operation.

Operator-Friendly and Hygienic Design

The system is managed by just two to three operators per shift due to streamlined automation. Integrated clean-in-place (CIP) technology guarantees high sanitation levels, while a polished food-grade stainless steel surface helps meet strict industry hygiene requirements.

FAQ's of tapioca high-fructose corn syrup Industrial Refining Manufacturing Unit:

Q: How is high-fructose corn syrup produced in this unit?

A: The THFS-2000 employs enzymatic hydrolysis to break down tapioca starch, followed by isomerization to convert glucose into fructose. The entire process is automatic, controlled via a PLC system, ensuring consistent, high-yield production.

Q: What are the main benefits of using this tapioca HFCS refining manufacturing unit?

A: Key advantages include high productivity, energy efficiency, continuous operation, superior product purity (customizable fructose content), operator safety, and ease of cleaning due to an integrated CIP system.

Q: When is it recommended to use this production line?

A: This machine is ideal for industrial-scale food and beverage processing environments needing up to 50 tons/day of high-fructose syrup, particularly where efficiency and batch-to-batch consistency are required.

Q: What utilities and installation requirements are needed?

A: The unit requires steam, water, electricity, and compressed air. On-site installation and commissioning are supported by the supplier, ensuring proper integration with your facility's infrastructure.

Q: Where can the THFS-2000 be installed and operated?

A: Primarily designed for food and beverage factories, this unit is suitable for any industrial environment with adequate space (9500x2500x3200 mm) and the necessary utility connections for continuous production.

Q: How does the integrated CIP system benefit the operation?

A: The CIP (Clean-in-Place) system automates internal cleaning between production runs, significantly reducing downtime, labor costs, and contamination risks, while ensuring hygienic standards are consistently met.

Q: What is the process capacity and product purity of this unit?

A: The unit processes up to 2500 kg/hour of input material and produces high-fructose syrup with a standard purity of 42% fructose content, which can be customized as required by clients.

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