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WHIRLER CENTRIFUGALS PVT. LTD.
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New Grid Injection Food Waste Covered Lagoon Automated Feeding Waste-to-Energy Plant

New Grid Injection Food Waste Covered Lagoon Automated Feeding Waste-to-Energy Plant Specification

Motor Power
5-50 HP (according to scale and automation level)

Speed
Fully automated, continuous operation

Accessories
Automated pumps and feed lines, gas cleaning & upgrade modules, CHP system, digestate management system

Usage & Applications
Food waste and manure co-digestion for municipal or industrial waste-to-energy, renewable natural gas production, fertilizer production

Driven Type
Electric, automated feeding and mixing

Temperature Range
35C to 55C (mesophilic & thermophilic operation)

Efficiency (%)
Up to 85% biogas conversion efficiency

Model No
WTE-CLI-2024

Frequency
50/60 Hz

Installation Guideline
On-site civil and mechanical set-up with technical supervision

Production Capacity
High-yield biogas (up to 70% methane) and fertilizer output

Plastic Processed
Not applicable (food and organic waste only)

Automation Grade
Fully automatic

Type
Grid Injection Food Waste Covered Lagoon Automated Feeding Waste-to-Energy Plant

Material
Reinforced Concrete, Corrosion-resistant Metal, High-grade Polyethylene

Computerized
Yes

Automatic Grade
Fully Automatic

Control System
PLC based control system with remote monitoring

Drive Type
Electric Motor Driven with Automated Feeders

Voltage
380-480 V (Three Phase)

Power
50-400 kW (Plant capacity dependent)

Weight (kg)
Customized (typically 25,000 - 100,000 kg depending on scale)

Dimension (L*W*H)
Custom site-specific (e.g., 30m x 15m x 6m for medium plant)

Color
As per client requirement / Neutral industrial finish

Capacity
5-500 Tons food waste per day (customized)

Features
Covered lagoon for odor and emission control, automated substrate feeding, computerized process control, integrated biogas purification, CHP (combined heat and power) ready, high-yield output, digestate utilization

Surface Finish
Weather resistant, anti-corrosive coating

Machine Type
Continuous Feeding Biogas Digester & Grid Injection Plant

Power Consumption
Depends on plant scale; typical range 20-80 kWh/ton waste

Plant Lifespan
15-25 years (with recommended maintenance)

Input Substrates
Food waste (primary), animal manure (secondary), water

Environmental Compliance
Meets local emission norms, odor and emission containment

Biogas Storage
Integrated biogas storage dome with pressure regulation

Biogas Collection
Dome structure with gas outlet valve, pressure gauge, removable cover

Digester Type
Fixed dome anaerobic co-digestion system with covered lagoon

Startup Time
Approx. 10-21 days for full biological start-up

Safety Features
Pressure gauges, gas vent valves, fail-safe water trap

Digestate Management
Separated liquid and solid digestate output; storage tank & compost system

Remote Monitoring
Integrated remote diagnostics and telemetry system

Output Products
High-yield biogas (up to 70% methane), agricultural fertilizer, compost

Applicable Standards
Conforms to IEC, IS, and Local Municipal Regulations

Gas Utilization
Grid injection, cooking (gas stove), power generation (CHP engine)

Water Usage
Continuous water addition for slurry preparation

Pretreatment
Substrate pre-treatment and mixing in automated mixing tank

New Grid Injection Food Waste Covered Lagoon Automated Feeding Waste-to-Energy Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

New Grid Injection Food Waste Covered Lagoon Automated Feeding Waste-to-Energy Plant About

This state-of-the-art waste-to-energy facility represents the future of sustainable waste management, utilizing an innovative covered lagoon anaerobic digester to process organic food waste. Designed for optimal operational efficiency, the plant features an advanced, automated feeding system that continuously monitors and adjusts feedstock dosing. This ensures stable microbial digestion and maximizes biogas yields.

Rather than converting the captured biogas to electricity locally, the facility purifies and upgrades it to pipeline-quality biomethane for direct grid injection. This seamless integration feeds clean, renewable natural gas directly into the utility network, decarbonizing existing energy systems. By diverting large volumes of food waste from landfills, the plant significantly mitigates greenhouse gas emissions and fosters a regional circular economy. Ultimately, this modern facility showcases how automation and advanced bioenergy technology can successfully transform daily municipal organic waste into a reliable, grid-ready green energy resource.

Advanced Anaerobic Digestion Technology

This plant utilizes a fixed dome anaerobic co-digestion system with a covered lagoon, providing an efficient environment for converting organic waste into biogas. The automated pretreatment and mixing tank ensures optimal substrate homogenization, boosting gas yield and process reliability.

Versatile Biogas Utilization

The high-yield biogas produced (up to 70% methane) can be injected into the grid, used for cooking via gas stoves, or for power generation through CHP engines. Integrated upgrades and purification systems guarantee gas quality and versatile applications for energy independence.

Sustainable Digestate Management

Solid and liquid digestate output from the plant is separated and can be stored or composted for use as agricultural fertilizer. This ensures resource recovery, reduces landfill reliance, and supports a circular economy by closing nutrient and waste loops.

FAQ's of New Grid Injection Food Waste Covered Lagoon Automated Feeding Waste-to-Energy Plant:

Q: How does the automated feeding system work in this waste-to-energy plant?

A: The plant features an automated feeding system driven by electric motors and PLC controls. Food waste and animal manure are pre-treated and mixed in an automated mixing tank, ensuring a consistent and homogenized substrate supply for continuous digestion.

Q: What types of waste can be processed in this facility?

A: The primary input is food waste, complemented by animal manure and water. Only organic, biodegradable materials are suitable; plastics or non-organic waste are not processed in this system.

Q: When can full biological operation be expected after start-up?

A: The plant typically reaches full biological start-up within 10 to 21 days, given optimal conditions and proper substrate availability. Remote diagnostics help ensure smooth ramp-up and performance monitoring during this period.

Q: Where can this plant be installed, and how is site customization handled?

A: Installations are tailored to client needs, with customizable dimensions and capacities. On-site civil engineering and mechanical set-up are conducted with professional technical supervision to adapt to municipal or industrial locations.

Q: What are the main benefits of grid injection and biogas utilization?

A: Grid injection enables the facility to supply renewable energy directly to the power network, while the biogas can also be used for local power generation or cooking. This maximizes energy recovery, reduces dependence on fossil fuels, and lowers operational costs.

Q: How does the plant ensure environmental compliance and safety?

A: The covered lagoon system effectively contains odors and emissions, and all operations meet local emission standards. Safety is bolstered by integrated pressure gauges, gas vent valves, fail-safe water traps, and remote plant monitoring.

Q: What is the expected lifespan, and how is maintenance managed?

A: With recommended maintenance, the plant has a lifespan of 15 to 25 years. The durable construction materials and computerized monitoring help minimize downtime and ensure efficient, low-maintenance operation.

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