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Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant

Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant
Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant
Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant
Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant
Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant
Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant
Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant

Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant Specification

  • Frequency
  • 50/60 Hz
  • Model No
  • DML-FD-GL500 (example/reference)
  • Temperature Range
  • Ambient (Mesophilic : 30C-38C), with thermal enhancement options
  • Driven Type
  • Electrical with Mechanical Supports
  • Efficiency (%)
  • Biogas Yield Efficiency: 65-70% (organic matter to biogas conversion)
  • Production Capacity
  • Up to 350-700 m3/day biogas (input and scale dependent)
  • Accessories
  • Biogas Flowmeters, Pressure Gauges, Gas Valves, Water Traps, Digester Agitators, Digestate Pumps, Gas Filters, Safety Valves
  • Motor Power
  • 5-10 HP (for stirrer and pumping, varies by scale)
  • Speed
  • Varies as per mixer/agitator specification (20-60 RPM)
  • Automation Grade
  • Fully Automatic
  • Usage & Applications
  • Biogas Production for Power Generation, Cooking, Fertilizer Production, Grid Injection
  • Installation Guideline
  • Requires Civil Works for Digester, HDPE Anti-leakage Liner, Electrical and Pipe Connections
  • Type
  • Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant
  • Material
  • Reinforced Concrete, Biogas-safe sealing membrane, Stainless Steel Piping
  • Computerized
  • Yes
  • Automatic Grade
  • Automatic
  • Control System
  • PLC Based Automated Control
  • Drive Type
  • Electric Motor and Mechanical Stirrer
  • Voltage
  • 380-480V (Three Phase)
  • Power
  • Customizable from 50 kW to 500 kW
  • Weight (kg)
  • Varies by Plant Size (~15,000 - 60,000 kg)
  • Dimension (L*W*H)
  • Custom (Example: 20m x 10m x 4m for 500 m3 digester)
  • Color
  • Grey/Green (customizable with corrosion protection finish)
  • Capacity
  • Up to 50,000 m3 biogas/year (site dependent)
  • Features
  • Co-digestion of dairy manure and food waste, Covered Lagoon for odor control, Fixed Dome Digester, Grid Injection Ready, Digestate Outlet, Gas Storage Dome, Biogas Collection and Metering, Fertilizer Output, Automated Operation, Safety Pressure Gauges
  • Machine Type
  • Industrial Biogas Plant (Fixed Dome Type)
  • Surface Finish
  • Epoxy or Polymer-based anti-corrosive coating
  • Power Consumption
  • 20-40 kWh/day (operations, stirrers, controls)
  • Backup System
  • Diesel/Electric Generator for Power Backup
  • Feedstock Flexibility
  • Suitable for Manure, Food Waste, Green Waste, Slurries
  • Outlet Gas Purity
  • ~55-65% Methane by Volume
  • Compliance
  • Meets Local Grid Injection Biogas Standards
  • Remote Monitoring
  • SCADA/IoT Enabled (Optional)
  • Digestate Output
  • Liquid and solid fertilizer, compostable material
  • Odor Control
  • Complete Lagoon Cover and Gas Tight System
  • Design Life
  • 20+ Years (Typical With Maintenance)
  • Biogas Utilization
  • Combined Heat & Power (CHP), Biogas Upgrading for Grid, Cooking Fuel
  • Operator Requirement
  • 1-2 Trained Personnel per Shift
  • Commissioning Time
  • 3 to 6 Months from Start-to-Finish
  • Safety Systems
  • Gas Pressure Relief Valve, Flame Arrestor, Gas Leak Detector
  • Carbon Emission Reduction
  • Approx. 2.3 tons CO2e/tonne feedstock treated per year
  • Slurry Handling
  • Automatic Slurry Feeding and Discharge
 

Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant Trade Information

  • Minimum Order Quantity
  • 1 Number
  • Delivery Time
  • 4
 

About Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant

This state-of-the-art biogas plant, currently undergoing its final commissioning phase, utilizes an advanced covered lagoon anaerobic digestion system designed primarily for processing liquid dairy manure. By incorporating co-digestion technology, the facility processes agricultural dairy waste alongside organic co-substrates, which significantly increases biogas yields and optimizes local waste management. The captured biogas is upgraded on-site to pipeline-quality biomethane for direct grid injection, providing a clean, renewable alternative to fossil fuels that seamlessly integrates into the regional gas distribution network. Representing a highly efficient circular economy model at the intersection of agriculture and green technology, the project delivers major environmental benefits. It mitigates greenhouse gas emissions from livestock manure and diverts organic waste from landfills, while generating a nutrient-rich organic digestate that local farmers can use as sustainable fertilizer, all while injecting green energy directly into the utility grid. Ultimately, this facility exemplifies the future of sustainable farming and renewable energy production.



Versatile Waste-to-Energy Solution

Our biogas plant is designed to handle a range of organic feedstocks, including dairy manure, food waste, and green waste. The co-digestion process enhances biogas yield and allows flexibility according to available resources on site. The fully covered lagoon technology virtually eliminates odor and provides a robust, reliable system for sustainable operation.


Automated Operation & Advanced Safety Measures

The plant uses state-of-the-art PLC-based automation for slurry feeding, discharge, and biogas controls, reducing manual intervention. Integrated safety features-such as pressure relief valves, flame arrestors, gas leak detectors, and power backup-prioritize operational safety and reliability even under demanding conditions.


Sustainable Output and Environmental Benefits

Designed to meet local biogas grid injection standards, the facility substantially reduces carbon emissions, with a typical reduction of approximately 2.3 tons CO2e per tonne of feedstock processed. By converting organic waste to energy and valuable digestate for fertilizer, the plant supports circular agriculture and sustainable energy production.

FAQ's of Commissioning Grid Injection Dairy Manure Covered Lagoon Co-Digestion Biogas Plant:


Q: How long does it take to commission the Dairy Manure Covered Lagoon Co-Digestion Biogas Plant?

A: The commissioning process for the plant typically requires 3 to 6 months from start to finish, which includes site preparation, installation, civil works, and testing phases to ensure compliance with safety and efficiency standards.

Q: What safety systems are implemented in the plant and how do they work?

A: The plant integrates several safety mechanisms such as gas pressure relief valves, flame arrestors, and gas leak detectors. These systems continuously monitor and manage gas pressure, prevent flame transmission, and quickly alert operators to any gas leaks, ensuring safe operation at all times.

Q: What types of feedstock can the plant process and what are the benefits?

A: The system is designed for flexibility and can process dairy manure, food waste, green waste, and slurries. This co-digestion approach improves biogas yield, offers waste management solutions, and provides nutrient-rich digestate useful as high-quality fertilizer.

Q: How is odor controlled during operation?

A: Odor control is accomplished using a complete lagoon cover and a gas-tight system, which prevent odor emissions and capture biogas efficiently. This design ensures a minimal environmental footpint and enhances site acceptability.

Q: What is the outlet gas purity and typical biogas usage?

A: The product outlet gas typically contains 55-65% methane by volume, making it suitable for Combined Heat & Power (CHP) applications, direct grid injection after upgrading, and as clean cooking fuel. Biogas can also be stored or metered as needed.

Q: How many personnel are required for plant operation and is remote monitoring available?

A: Only 1 to 2 trained personnel per shift are required due to high automation levels. Optional SCADA/IoT remote monitoring allows operators to supervise and control plant processes from a distance, increasing efficiency and response times.

Q: What are the environmental advantages of this biogas plant?

A: By treating organic waste, the plant achieves an estimated reduction of approximately 2.3 tons of CO2 equivalent per tonne of feedstock each year, helping clients comply with carbon reduction targets and promoting sustainable, circular resource management.

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