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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Operational Vehicular Fuel (CBG) Poultry Litter Dry Digestion Continuous Biogas Plant

Operational Vehicular Fuel (CBG) Poultry Litter Dry Digestion Continuous Biogas Plant Specification

Installation Guideline
Site Preparation & Professional Installation Required

Model No
CBG-DDCST-PL-2024

Production Capacity
300-2000 Nm3/day High-Yield Biogas

Speed
Variable (Agitator: 5-40 rpm)

Automation Grade
Fully Automatic

Frequency
50-60 Hz

Motor Power
7.5-22 kW (Agitator Motor)

Temperature Range
Mesophilic: 35-40C / Thermophilic: 50-55C

Driven Type
Electric Motor

Efficiency (%)
85-90% (Biogas Conversion Efficiency)

Usage & Applications
Vehicular CBG Fuel Production, Organic Waste Management, Fertilizer Production, Renewable Energy Generation

Accessories
Feed Buffer Tank, Agitator, Biogas Cleaning System, Solid-Liquid Separator, Composting System, Fertilizer Packing Unit

Type
CBG Poultry Litter Dry Digestion Continuous Biogas Plant

Material
High-grade Stainless Steel / Corrosion-resistant Metal

Computerized
Yes

Automatic Grade
Automatic

Control System
Programmable Logic Controller (PLC) Based

Drive Type
Electric Motor Drive

Voltage
380-415V, 3 Phase

Power
25-50 kW (depending on plant capacity)

Weight (kg)
Varies as per capacity (Typically 10,000-25,000 kg)

Dimension (L*W*H)
Customized as per plant size (e.g., 8m x 5m x 7m)

Color
Metallic Silver / Custom Painted

Capacity
5-50 Tons/day Organic Waste Feedstock

Features
High Biogas Yield, Dry Digestion, Continuous Stirring, Feed Buffer Tank, Integrated Biogas Cleaning, Automated Heating System, Solid-Liquid Separation, Fertilizer Granulation

Machine Type
Continuous Stirred Tank Reactor (CSTR) Anaerobic Digester

Surface Finish
Anti-corrosive, Smooth

Power Consumption
20-45 kWh/t Feedstock

Biogas Upgrading
Incorporates biogas to biomethane technology for CBG (vehicular fuel)

User Interface
Digital Touchscreen, Remote Monitoring Possible

Process Flow
Pre-treatment Buffer Tank Digester Biogas Collection Cleaning/Upgrading Utilization; Digestate Separation Fertilizer/Compost/Water Recycling

CHP Plant Compatibility
Compatible for Power & Heat generation

Biogas Cleaning
Desulfurization & Moisture Removal Units integrated

Water Recycling
Yes, with liquid fraction treated for reuse

Digestate Output
Solid (compost, fertilizer) & Liquid (fertilizer, water recycling)

Safety Systems
Pressure relief, gas leak detection, emergency shut-off

Heating System
Optional, for process temperature control

Stirring/Agitation
Continuous and programmable for uniform digestion

Fertilizer Granulation & Packing
On-site premium organic fertilizer production

Solid-Liquid Separation
Automated Centrifuge/Press included

Feedstock Pre-Treatment
Includes shredding, sorting, mixing for optimal digestion

Environmental Compliance
Meets national and international waste management and emission standards

Operational Vehicular Fuel (CBG) Poultry Litter Dry Digestion Continuous Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

Operational Vehicular Fuel (CBG) Poultry Litter Dry Digestion Continuous Biogas Plant About

This operational waste-to-energy facility utilizes a state-of-the-art continuous dry anaerobic digestion process to convert poultry litter into high-quality Compressed Biogas (CBG) suitable for vehicular fuel. By employing dry digestion, the plant efficiently processes the high-solid and nitrogen-rich poultry waste, significantly minimizing process water consumption while optimizing energy yields compared to conventional wet digestion systems.

The continuous feeding and extraction mechanism ensures a stable, uninterrupted biogas output. Once generated, the raw biogas undergoes advanced upgrading and purification to meet stringent vehicle-grade fuel standards, offering a clean, renewable, and low-carbon alternative to fossil fuels. Beyond producing clean energy, the plant yields a nutrient-rich organic digestate that serves as an excellent agricultural bio-fertilizer. This facility represents a key milestone in the circular economy, successfully mitigating poultry waste management challenges, reducing greenhouse gas emissions, and promoting sustainable, localized fuel production.

Advanced Feedstock Pre-Treatment and Digestion

This biogas plant incorporates shredding, sorting, and mixing for optimal organic matter breakdown. These pre-treatment steps maximize microbial activity and biogas yield. The continuous stirred tank reactor (CSTR) ensures uniform digestion through programmable agitation and precise temperature controls, accommodating both mesophilic and thermophilic processes as needed.

Integrated Biogas Upgrading and Cleaning

The plant boasts a state-of-the-art biogas upgrading system, transforming raw biogas into high-quality compressed biogas (CBG) suitable for vehicular use. It includes desulfurization and moisture removal units, minimizing contaminant levels to meet stringent fuel standards. Automated monitoring and seamless biogas collection ensure efficient and reliable operation.

Sustainable Fertilizer Production and Waste Management

Beyond energy, the system provides automated solid-liquid separation, producing both solid compost and liquid fertilizer. Further granulation and packaging create premium organic fertilizers on-site. The liquid fraction undergoes advanced treatment for water recycling, supporting zero-waste objectives while bringing added value to agricultural applications.

FAQ's of Operational Vehicular Fuel (CBG) Poultry Litter Dry Digestion Continuous Biogas Plant:

Q: How does the CBG Poultry Litter Dry Digestion Plant produce vehicle-grade biogas?

A: The plant processes poultry litter through shredding, mixing, and continuous anaerobic digestion. Biogas produced in the digester is cleaned and upgraded using advanced technologies, removing impurities and upgrading methane content to vehicular-grade compressed biogas (CBG), suitable for use as renewable vehicle fuel.

Q: What materials can be fed into this biogas plant, and what is its daily capacity?

A: The system can process a variety of organic wastes, especially poultry litter, with a feedstock capacity ranging from 5 to 50 tons per day, depending on the model and installation size. The rigorous pre-treatment allows for optimal digestion of fibrous and high-solid organic materials.

Q: When is a heating system necessary in the digestion process?

A: A heating system becomes essential when ambient temperatures drop below the optimal mesophilic (35-40C) or thermophilic (50-55C) range required for efficient microbial activity. The integrated or optional automated heating unit maintains ideal conditions for continuous biogas production year-round.

Q: Where is the plant typically installed and what are the site requirements?

A: Installations are customized based on capacity and available space, usually at poultry farms, waste management facilities, or near CBG distribution points. Site preparation and professional installation are required, ensuring proper utility connections, foundation support, and environmental safety adherence.

Q: What is the overall process flow from feedstock input to product output?

A: Feedstock passes through shredding, sorting, and mixing before entering a buffer tank. The pre-treated organic matter moves into the continuous digester for fermentation, producing biogas and digestate. Biogas is collected, cleaned, and upgraded for use as CBG, while digestate is separated into compost, liquid fertilizer, and recycled water. Organic fertilizer is granulated and packaged onsite.

Q: How does the control system enhance the plant's operation and safety?

A: A PLC-based digital control system automates and monitors all plant operations, including agitation speed, temperature, biogas cleaning, and separation processes. Built-in safety features such as pressure relief, gas leak detection, and emergency shut-off ensure safe and stable performance. Remote monitoring is also available for real-time diagnostics.

Q: What are the main benefits of using this biogas plant?

A: Key advantages include high biogas yield, sustainable waste management, renewable CBG fuel production, organic fertilizer output, automated operation, water recycling, and strict environmental compliance. It supports energy independence and adds value to agricultural and municipal waste streams.

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