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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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wheat cyclodextrin High Performance Grinding Refining Unit

wheat cyclodextrin High Performance Grinding Refining Unit Specification

Automation Grade
Fully Automatic

Frequency
50/60 Hz

Speed
1440 rpm

Efficiency (%)
Above 95%

Installation Guideline
Foundation Required, Technical Installation Manual Provided

Temperature Range
Room Temp to 80C

Accessories
Feeding Hopper, Discharge Chutes, Control Panel, Safety Guards

Production Capacity
Up to 1200 kg per hour

Driven Type
Electric

Usage & Applications
Wheat Cyclodextrin Production, Grain Processing Industry

Model No
WCG-1200HD

Motor Power
45 kW

Type
High Performance Grinding Refining Unit

Material
Stainless Steel

Computerized
Yes, Yes

Automatic Grade
Automatic, Fully Automatic

Control System
PLC/Touch Screen, PLC Based

Drive Type
Direct Drive Electric Motor, Electric

Voltage
380 V / 415 V

Power
45 kW

Weight (kg)
3200 kg

Dimension (L*W*H)
3800 x 1750 x 2100 mm

Color
Silver Grey

Capacity
800-1200 kg/h

Features
Energy Efficient, Low Noise, Corrosion Resistant, High Output, Easy Operation & Cleaning

Machine Type
Industrial Refiner

Surface Finish
Polished Stainless Steel, Polished

Power Consumption
Approx. 45 kW/h

Noise Level
75 dB

Operation Mode
Operator Panel and Remote Control

Spare Parts Availability
Readily Available

Bearings Type
Heavy-Duty Sealed Bearings

Safety
Emergency Shutoff, Overload Protection

Maintenance
Low and Tool-Free

Feeding System
Automatic Hopper

Discharge Type
Continuous Discharge

Lubrication
Automatic Grease Lubrication

Cleaning Method
Easy-Open for CIP (Clean-in-Place)

Cooling System
Integrated Water Cooling

Energy Efficiency Class
Class A

About wheat cyclodextrin High Performance Grinding Refining Unit

The "Wheat Cyclodextrin High Performance Grinding Refining Unit" is an advanced industrial system engineered for the efficient production of cyclodextrins from wheat starch. Cyclodextrins, cyclic oligosaccharides derived from starch, are renowned for their unique molecular encapsulation capabilities, making them invaluable in pharmaceuticals, food, cosmetics, and environmental applications.

This unit integrates high-performance grinding and refining technologies to meticulously process wheat starch, ensuring optimal particle size reduction and purification. The grinding stage precisely breaks down the starch granules, while the refining process removes impurities and isolates the desired cyclodextrin fractions with exceptional purity and yield. Designed for precision and reliability, this unit maximizes conversion efficiency and product quality, enabling manufacturers to produce high-grade wheat cyclodextrins for diverse industrial needs.

Superior Grinding & Refining Performance

Experience high-capacity and precise refining with the WCG-1200HD, designed to process 800-1200 kg per hour. The direct drive electric motor and sealed bearings ensure consistent performance, low maintenance, and minimal downtime. Automated systems facilitate continuous, smooth operation for optimum productivity in large-scale grain processing and wheat cyclodextrin production.

Advanced Safety and Control Features

Operate with confidence using emergency shutoff, overload protection, and a PLC-based touch screen for easy monitoring and adjustment. Automated lubrication and integrated water cooling protect machine components, while the operator panel and remote capabilities offer flexibility and enhanced security during use.

Effortless Operation & Maintenance

The fully automatic feeding hopper, continuous discharge, and easy-open design simplify both daily operation and periodic maintenance. Cleaning is straightforward with Clean-in-Place (CIP) compatibility, while tool-free maintenance minimizes required labor and downtime. Spare parts are quickly available to keep production running smoothly.

FAQ's of wheat cyclodextrin High Performance Grinding Refining Unit:

Q: How does the Wheat Cyclodextrin High Performance Grinding Refining Unit ensure energy efficiency?

A: The unit is classified as Energy Efficiency Class A, with a direct drive electric motor and power consumption of approximately 45 kW/h, contributing to reduced operational costs and environmental impact.

Q: What cleaning process is used, and how easy is maintenance?

A: Cleaning is made simple with the Easy-Open design supporting Clean-in-Place (CIP) procedures. Maintenance is low and tool-free, allowing operators to quickly access internal components without specialized equipment.

Q: When should routine maintenance be performed on this machine?

A: Routine maintenance intervals are minimal due to automatic lubrication and sealed bearings. It is recommended to follow the manufacturer's technical manual and check key components at scheduled intervals, or sooner if operating under intensive use.

Q: Where can spare parts and technical support be obtained?

A: Spare parts for the WCG-1200HD are readily available through an extensive network of dealers, distributors, and direct support from the manufacturer. Technical installation manuals are also provided for guidance.

Q: What are the benefits of the integrated safety features?

A: Integrated safety features such as emergency shutoff and overload protection prevent damage to equipment and enhance operator safety by responding instantly to abnormal conditions, ensuring safe and reliable operation.

Q: How does the automatic feeding and discharge work?

A: The automatic hopper feeding system supplies grain continuously, while the machine's continuous discharge setup enables uninterrupted production, reducing manual handling and improving efficiency in industrial settings.

Q: What industries and applications benefit most from this refining unit?

A: This machine is ideal for the wheat cyclodextrin production industry and general grain processing operations, delivering high output, easy operation, and robust corrosion resistance suited to demanding industrial environments.

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