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WHIRLER CENTRIFUGALS PVT. LTD.
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Turnkey Organic Fertilizer Production Agricultural Residue Fixed Dome Mesophilic Biogas Plant

Turnkey Organic Fertilizer Production Agricultural Residue Fixed Dome Mesophilic Biogas Plant Specification

Accessories
Control panel, gas pipeline, regulator, mixers, expansion chamber, effluent tank

Driven Type
Biologically driven, hydrostatic pressure for output

Production Capacity
Biogas and bio-fertilizer output based on input feedstock volume

Automation Grade
Semi-automatic with manual slurry input

Model No
Custom as per client need

Temperature Range
Operates at 30-38C (mesophilic conditions)

Frequency
Continuous feed operation possible

Installation Guideline
Requires underground dome structure assembly, on-site civil work, plumbing, and electrical for controls

Efficiency (%)
Typically 70-80% organic conversion to biogas

Plastic Processed
Not Applicable (Designed for organic agricultural residues)

Speed
Biological process dependent

Usage & Applications
Conversion of agricultural residues to biogas and bio-fertilizer, energy generation, waste management

Type
Fixed Dome Mesophilic Biogas Plant

Material
Concrete/Steel Reinforced

Computerized
No

Automatic Grade
Semi-Automatic

Control System
Integrated control panel with regulators and meters

Drive Type
Natural biological processing (no mechanical drive)

Power
Not Applicable (uses biological heat, optional small heater coil)

Weight (kg)
Varies by capacity and dome size

Dimension (L*W*H)
Customizable based on plant scale

Color
Grey / Natural Concrete

Capacity
Custom-designed to farm or community requirements

Features
On-site organic fertilizer production, efficient gas storage, integrated digester design, bio-fertilizer output, effluent management, control panel, expansion chamber for slurry collection, mesophilic temperature range

Surface Finish
Raw/finished concrete or as specified

Power Consumption
Minimal (optional for heating/monitoring units)

Machine Type
Agricultural Biogas Plant

Gas Output
Biogas usable for cooking, heating, or electricity

Safety Features
Gas pressure regulator and vent controls

Insulation
Option for heat coil or internal dome insulation

Process Stages
Hydrolysis, Acidogenesis, Acetogenesis, Methanogenesis all at mesophilic temperatures

Suitable Feedstock
Crop waste, straw, husks, animal manure, agricultural residues

Environmental Benefit
Reduces farm waste, enables renewable energy production, and supplies organic fertilizer

By-product
Bio-fertilizer/slurry collected in effluent tank

Turnkey Organic Fertilizer Production Agricultural Residue Fixed Dome Mesophilic Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

Turnkey Organic Fertilizer Production Agricultural Residue Fixed Dome Mesophilic Biogas Plant About

This turnkey biogas plant offers a complete, ready-to-use solution for converting agricultural residue into clean, renewable energy and high-quality organic fertilizer. Featuring a robust, subterranean fixed-dome design, the system is engineered for exceptional durability, minimal maintenance, and long-term operational reliability without moving parts. By utilizing anaerobic digestion under stable mesophilic conditions (typically 30C to 40C), it efficiently processes livestock manure, crop residues, and agricultural waste into methane-rich biogas for heat and power.

Simultaneously, the digestion process yields a nutrient-rich digestate that serves as an excellent organic fertilizer, enhancing soil health and crop yields. Delivered as a fully integrated, customized package, this plant empowers farmers and agricultural enterprises to achieve energy independence, manage organic waste sustainably on-site, and transition to a circular green economy. By mitigating odor and greenhouse gas emissions, it represents a profitable, eco-friendly investment for modern sustainable agriculture.

Sustainable Waste Management

By converting agricultural residues and animal manure into renewable energy and organic fertilizer, the biogas plant offers a sustainable solution to waste management. Farms benefit from reduced waste accumulation and minimized environmental impact, while transforming previously unused biomass into valuable resources. This turnkey solution is adaptable to the specific scale and requirements of each user.

On-Site Renewable Energy and Fertilizer

The biogas produced is suitable for cooking, heating, or generating electricity, providing reliable renewable energy on-site. The processed bio-fertilizer (slurry) collected in the effluent tank is rich in nutrients, enhancing soil fertility and crop productivity. The integrated design makes the system easy to monitor, operate, and maintain with semi-automatic controls.

Efficient Process and Robust Safety

Operating through four key biological stages-hydrolysis, acidogenesis, acetogenesis, and methanogenesis-the plant ensures 70-80% conversion efficiency. Safety is assured via gas pressure regulators, vent controls, and the option for insulation to maintain optimal temperatures. Built from reinforced concrete and steel, the dome structure guarantees durability and long operational life.

FAQ's of Turnkey Organic Fertilizer Production Agricultural Residue Fixed Dome Mesophilic Biogas Plant:

Q: How does the Fixed Dome Mesophilic Biogas Plant convert agricultural residues into biogas and bio-fertilizer?

A: The plant processes feedstock such as crop waste, straw, husks, and animal manure through a series of biological stages-hydrolysis, acidogenesis, acetogenesis, and methanogenesis-at mesophilic temperatures (30-38C). This breakdown produces biogas, captured for energy, and bio-fertilizer slurry, which is collected as a valuable by-product.

Q: What types of feedstock can be used in this biogas plant?

A: Suitable feedstock includes a wide range of agricultural residues like crop waste, straw, husks, and various kinds of animal manure. The system is designed for organic materials rather than plastics or inorganic waste.

Q: When and where can the bio-fertilizer produced by the plant be used?

A: The nutrient-rich bio-fertilizer (slurry) is continuously collected in the effluent tank and can be applied directly to fields or gardens to enrich soil. Its use is recommended throughout the growing season and anywhere soil fertility enhancement is desired.

Q: What are the key benefits of installing this biogas plant on a farm or community site?

A: Key benefits include efficient farm waste reduction, renewable energy generation for cooking or heating, and the continuous supply of organic fertilizer. It supports sustainable agriculture, reduces environmental pollution, and enables energy independence.

Q: How is safety ensured during the plant's operation?

A: Safety features include integrated gas pressure regulators, vent controls, a control panel for monitoring, and the availability of insulation options to maintain safe temperatures and stable operation.

Q: What is the installation process for this fixed dome biogas plant?

A: Installation involves on-site civil work, constructing an underground reinforced concrete dome, plumbing for digestate collection and gas output, and setting up electrical connections for the control panel. Customization is available based on site requirements and capacity needs.

Q: How much maintenance is required and how is the plant operated?

A: The system requires periodic manual input of feedstock and routine monitoring via the control panel. Since the operation is semi-automatic, maintenance is minimal, focusing mainly on feedstock supply, slurry management, and occasional servicing of valves and sensors.

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