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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

corn cross-linked starch High Performance Separation Plant

corn cross-linked starch High Performance Separation Plant Specification

Model No
HPSP-4000

Frequency
50 Hz

Efficiency (%)
98%

Driven Type
Direct Drive

Automation Grade
Fully Automatic

Temperature Range
Ambient to 60C

Accessories
All standard accessories included

Motor Power
30 HP Main Motor

Installation Guideline
On-site installation & commissioning provided

Usage & Applications
Used for processing and separation of corn cross-linked starch

Speed
Variable (Adjusted by inverter)

Production Capacity
Up to 96 Tons Per Day

Type
High Performance Separation Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
380 V

Power
75 kW

Weight (kg)
5200 kg

Dimension (L*W*H)
6500 mm x 2100 mm x 2350 mm

Color
Silver

Capacity
4000 kg/h

Features
High efficiency, corrosion resistance, robust construction, easy operation

Machine Type
Industrial Starch Separation Plant

Surface Finish
Polished

Power Consumption
Low Power Consumption

Feed Consistency
8%~20%

Lubrication System
Centralized Automatic Lubrication

Operation Mode
Continuous and Batch

User Interface
Touch Screen HMI

Cooling System
Water Cooling

Service Life
>10 Years

Frame Material
Heavy Duty Steel Frame

Cleaning Method
Automatic CIP System

Environment Friendly
Yes, low emissions

Noise Level
85 dB

Viscosity Range
Up to 8000 cps

Separator Type
Disc Stack Centrifuge System

Separation Stages
Multiple Phase Separation

About corn cross-linked starch High Performance Separation Plant

A Corn Cross-Linked Starch High-Performance Separation Plant is an advanced industrial facility engineered for the precise and efficient extraction and processing of cross-linked starch derived from corn. This specialized plant utilizes cutting-edge separation technologies to isolate and refine cross-linked starch with exceptional purity and consistency. The "high-performance" aspect signifies its capability to achieve superior separation efficiency, minimize product loss, and maintain stringent quality control standards. Cross-linked starch, known for its enhanced stability, viscosity, and resistance to shear and temperature, finds extensive applications in food processing, pharmaceuticals, textiles, and paper industries. This plant is crucial for meeting the demand for high-quality modified starches, ensuring optimal functional properties for diverse industrial uses.

Optimized Separation Performance

The HPSP-4000 excels in high-efficiency separation thanks to its state-of-the-art disc stack centrifuge. This ensures precise removal of unwanted components, resulting in purer corn cross-linked starch. Its multiple phase separation mechanism also provides flexibility in processing feed with varying consistencies, enhancing operational versatility and product quality.

User-Friendly Control and Automation

Designed with a sophisticated PLC and touch screen HMI, the plant enables seamless monitoring and control. The fully automatic grade, variable speed adjustment, and centralized lubrication simplify daily operations. Moreover, its automatic CIP system guarantees reliable, thorough, and hassle-free cleaning for continuous productive use.

Robust and Sustainable Build

Constructed with heavy-duty stainless steel and a polished surface finish, the HPSP-4000 ensures durability and corrosion resistance. The eco-friendly design, characterized by low emissions and minimal power usage, aligns with modern sustainability requirements. Its ambient-to-60C operating range and noise level of just 85 dB provide a safe and comfortable working environment.

FAQ's of corn cross-linked starch High Performance Separation Plant:

Q: How does the disc stack centrifuge system improve starch separation efficiency?

A: The disc stack centrifuge efficiently separates multiple phases by rapidly spinning the mixture, exploiting density differences. This design maximizes yield, achieving up to 98% separation efficiency in corn cross-linked starch production, even at varying feed consistencies.

Q: What is the cleaning process for the HPSP-4000 separator plant?

A: Cleaning is performed automatically using the built-in CIP (Clean-in-Place) system. This system thoroughly cleans internal components with minimal manual intervention, ensuring hygienic operation and maintaining product quality without frequent dismantling.

Q: When should I operate the system in continuous versus batch mode?

A: Continuous mode is ideal for large-scale, uninterrupted processing with high throughput needs, while batch mode suits shorter runs, specific recipe adjustments, or maintenance intervals. The flexibility allows adaptation to varied production demands.

Q: Where can this separation plant be installed, and is on-site support available?

A: The HPSP-4000 can be installed in starch processing plants, food ingredient facilities, or any industrial setting handling corn starch separation. On-site installation and commissioning support are provided to ensure smooth start-up and operation.

Q: What are the environmental benefits of this system?

A: With low emissions, moderate power consumption, and a water-based cooling system, the separator plant is environmentally friendly. Its noise-reducing features limit environmental disturbance, and efficient resource usage minimizes waste.

Q: How is user operation made easy and efficient?

A: The plant is equipped with a touch screen HMI and PLC control for intuitive operation. Its automatic grade design, variable speed via inverter, and centralized lubrication system reduce labor requirements and simplify management.

Q: What is the major benefit of using this machine for corn cross-linked starch processing?

A: Major advantages include high throughput (up to 96 tons daily), outstanding separation efficiency, robust construction ensuring longevity, and ease of operation. These qualities enhance productivity while minimizing operational costs and downtime.

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