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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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New Sugar SS316 ETP Maintainable Screw Press

New Sugar SS316 ETP Maintainable Screw Press Specification

Technology
Screw Press Dewatering

Pump Type
Progressive Cavity Pump

Frequency
50 Hz

Noise Level
Less than 70 dB

Ph Level
6.0 - 8.5

Water Out Conductivity
Less than 50 S/cm

Recycle Rate
Up to 98%

Water in conductivity
1500-2500 S/cm

Flow Rate
0.5 - 3 m3/h

Efficiency (%)
Above 95%

Feature
Easy Maintenance, Corrosion Resistant, Energy Efficient

Usage & Applications
Sugar Factory ETP Sludge Dewatering

Power Consumption
3-10 kW (Depending on Model)

Automatic Grade
Automatic

Material
SS316 Stainless Steel

Product Type
Maintainable Screw Press

Drive Type
Helical Gear Motor

Volume
400-3000 L/h

Power Source
Electric

Purity Level
High Purity Output

Voltage
415V AC, 3 Phase, 50Hz

Water Source
ETP (Effluent Treatment Plant)

Filter Type
Continuous Screw Press

Capacity
2 - 10 TPD (Tons Per Day)

Installation Type
Skid Mounted

Dimensions
Customizable as per Requirement

Protection Class
IP55

Sludge Cake Moisture
60-80% (Adjustable)

Screw Material
SS316 Special Alloy

Discharge Type
Dual Outlet

Hopper Type
Feed Hopper with Agitator

Inlet Solids Concentration
0.5% - 3%

Control Panel
PLC Based with Touch Screen

Surface Finish
Polished

New Sugar SS316 ETP Maintainable Screw Press Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

New Sugar SS316 ETP Maintainable Screw Press About

The New Sugar SS316 ETP Maintainable Screw Press is a high-performance dewatering solution specifically engineered for the rigorous demands of the sugar industry's Effluent Treatment Plants (ETP). Fabricated from premium SS316 stainless steel, this unit provides exceptional corrosion resistance and durability, making it ideal for handling the aggressive organic loads and chemical treatments typical of sugar processing facilities.

At the heart of its design is a "Maintainable" architecture, which facilitates rapid disassembly for thorough cleaning and routine inspection. This feature significantly minimizes downtime and ensures consistent operational hygiene, which is critical for sugar industry applications. The screw press delivers superior solid-liquid separation, producing high-dryness cake and clear filtrate, effectively reducing sludge volume and associated disposal costs.

By integrating robust materials with an efficiency-focused design, the New Sugar SS316 Screw Press offers a sustainable, low-maintenance approach to wastewater management. Its compact footprint and automated capabilities ensure reliable 24/7 operation with minimal energy consumption.

Superior Dewatering Performance

The maintainable screw press employs advanced SS316 stainless steel construction, resisting corrosion even under harsh ETP conditions. The innovative screw design ensures consistent sludge dewatering, achieving over 95% efficiency and delivering a high-purity sludge cake suitable for various disposal or further processing needs.

Easy Operation and Maintenance

Fitted with a state-of-the-art PLC-based control panel and intuitive touch screen, the press allows for automatic, seamless operation. The feed hopper features an integrated agitator for optimal sludge mixing, while the screw mechanism is designed for longevity and straightforward maintenance, reducing downtime and operating costs.

Customizable to Your Needs

Understanding varying operational needs, the machine's dimensions, capacity, and flow rate are customizable between 2-10 TPD and 0.5-3 m3/h. All units are skid-mounted for hassle-free installation, making it suitable for new or existing sugar ETP facilities without extensive modifications.

FAQ's of New Sugar SS316 ETP Maintainable Screw Press:

Q: How does the SS316 ETP Maintainable Screw Press optimize sludge dewatering?

A: The machine utilizes a continuous screw press system with an SS316 special alloy screw, adjustable moisture controls, and a progressive cavity pump to process sludge efficiently. This ensures a high recycle rate (up to 98%) and consistently reduces sludge cake moisture to the desired level between 60-80%.

Q: What are the key usage applications of this screw press?

A: It is specifically designed for sugar factory effluent treatment plants (ETP) to manage and dewater sludge. The high-purity output and adaptability make it ideal for manufacturers, dealers, exporters, and all stakeholders involved in ETP sludge management and disposal.

Q: When should I perform maintenance on the screw press, and how easy is it?

A: Routine maintenance is simplified due to its maintainable design. The polished SS316 components resist corrosion, and the screw mechanism is accessible for inspection and cleaning. Frequency of maintenance may depend on operating conditions, but the machine is built for minimal intervention.

Q: Where can the screw press be installed within existing operations?

A: Its compact, skid-mounted design allows flexible installation in various spaces within a sugar factory's ETP area. No extensive civil works are required, and the dimensions can be customized as per site requirements.

Q: What is the operating process of the screw press system?

A: Sludge enters via the feed hopper, mixed by an integrated agitator, and is conveyed by a progressive cavity pump. The PLC-based system automates moisture adjustment and dewatering. Filtered water with conductivity less than 50 S/cm is separated from the high-purity sludge cake, which is discharged through dual outlets.

Q: How energy efficient is the SS316 ETP Maintainable Screw Press?

A: With a power consumption of just 3-10 kW (model dependent), a helical gear motor drive, and advanced screw design, the press delivers significant energy savings while maintaining above 95% processing efficiency and high dewatering performance.

Q: What are the main benefits of using this screw press in sugar ETP operations?

A: The system offers high dewatering efficiency, customizable capacity, durable SS316 construction, ease of use, low noise, corrosion resistance, and low maintenance requirements. It ensures compliance with effluent standards and supports sustainable sludge management practices.

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