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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

maize starch ester Industrial Milling Processing Plant

maize starch ester Industrial Milling Processing Plant Specification

Model No
MSEP-2000

Installation Guideline
On-site Installation Service Provided

Usage & Applications
Starch Modification, Food Processing, Textile, Paper and Bio-Industry

Speed
Adjustable

Temperature Range
30C - 150C

Driven Type
Belt and Gear Driven

Production Capacity
500-2000 kg/h

Accessories
Cyclone Separator, Filter Press, Rotary Dryer

Frequency
50/60 Hz

Efficiency (%)
92%

Automation Grade
Fully Automatic

Motor Power
18.5 kW

Type
Industrial Milling Processing Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
380 V

Power
75 kW

Weight (kg)
12000 kg

Dimension (L*W*H)
12000 mm x 4000 mm x 4500 mm

Color
Silver/Grey

Capacity
2-20 TPD (Tons Per Day)

Features
High Efficiency, Low Maintenance, Continuous Operation

Machine Type
Maize Starch Ester Processing

Power Consumption
78 kWh

Surface Finish
Polished

Product Fineness
Up to 200 Mesh

Noise Level
75 dB(A)

Safety Standards
Complies with CE and ISO 9001

Shipping Packaging
Export-Grade Wooden Case

Ambient Working Temperature
5C - 45C

Processing Method
Wet Milling with Esterification

Control Panel
Touch Screen HMI

Water Consumption
350 L/h

Operation Mode
Continuous and Batch

After Sales Support
24/7 Online and Onsite

Cleaning System
CIP (Clean-in-Place) Integrated

About maize starch ester Industrial Milling Processing Plant

A maize starch ester industrial milling processing plant is a sophisticated facility dedicated to transforming raw maize into high-value starch esters. This process typically involves several stages: initial cleaning and steeping of maize kernels, wet milling to separate starch from other components like protein and fiber, and then a chemical modification step to produce various starch esters. These esters are crucial in numerous industries, serving as binders, thickeners, stabilizers, and emulsifiers. The plant utilizes advanced milling and chemical processing technologies to ensure efficient production and consistent quality, catering to the diverse needs of food, textile, paper, pharmaceutical, and construction sectors. The end products offer enhanced functional properties compared to native starch, making them indispensable in modern industrial applications.

Advanced Wet Milling with Esterification

Employing state-of-the-art wet milling followed by esterification, this plant achieves superior starch modification. A continuously adjustable speed and a broad temperature range (30C-150C) allow optimal control over product characteristics, ensuring high fineness and purity up to 200 mesh. This advanced processing boosts efficiency and yield, catering to multiple industrial sectors.

Efficient, Safe, and Clean Operations

Designed with operator safety and product integrity in mind, the plant operates at moderate noise levels and features CE and ISO 9001 certifications. Its hygienic stainless steel build and integrated Clean-in-Place (CIP) system facilitate easy maintenance and rapid sanitation. The touch screen HMI and PLC control ensure intuitive operation, while on-site installation and 24/7 support provide a seamless user experience.

Versatile Applications and High Productivity

With production capacities from 2 to 20 tons per day and up to 2000 kg/h, the MSEP-2000 is designed for scalability. Its versatility is evident in applications like starch modification for food, paper, textile, and bio-industries. The fully automatic system minimizes downtime, enhances safety, and maximizes throughput, making it a valuable asset across various processing environments.

FAQ's of maize starch ester Industrial Milling Processing Plant:

Q: How does the maize starch ester processing plant modify starch using wet milling and esterification?

A: The plant utilizes a wet milling approach, breaking down maize to extract starch, followed by esterification which chemically alters the starch properties. This dual-process results in high-quality modified starch with enhanced functional attributes suitable for industrial applications.

Q: What are the primary benefits of using this industrial milling plant for starch modification?

A: Key benefits include high efficiency (92%), versatility in handling continuous or batch modes, consistent product fineness up to 200 mesh, low maintenance due to the automated CIP system, and safe operation meeting CE and ISO 9001 standards.

Q: When is the best time to perform cleaning and maintenance on this plant?

A: Routine cleaning is simplified with the fully integrated CIP (Clean-in-Place) system, allowing you to initiate cleaning cycles during or after production without needing to disassemble machinery, thus minimizing downtime and maintaining hygiene.

Q: Where can this milling processing plant be effectively used?

A: This plant is ideal for factories in the food processing, textile, paper, and bio-industrial sectors that require high-quality, modified maize starch. Its robust design allows installation in varied environmental conditions, ranging from 5C to 45C ambient temperatures.

Q: What is the process for controlling and monitoring operations in this plant?

A: Operations are managed through a PLC-based control system with a user-friendly touch screen HMI. This setup enables operators to monitor parameters like speed, temperature, and capacity in real time for precise and safe operations.

Q: How is product consistency and quality ensured during continuous or batch mode processing?

A: Automated controls, adjustable speed, and precise temperature management contribute to consistent results, while the built-in quality assurance systems, compliant with CE and ISO 9001, ensure every batch meets industry standards.

Q: What after-sales support is provided for installation and troubleshooting?

A: Customers receive comprehensive after-sales support, including 24/7 online and onsite assistance, and professional on-site installation services to ensure smooth setup and minimal downtime during operation.

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