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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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New Organic Fertilizer Production Food Waste Dry Digestion High-Yield Bio-CNG Plant

New Organic Fertilizer Production Food Waste Dry Digestion High-Yield Bio-CNG Plant Specification

Accessories
Pressure gauge, water trap, gas outlet valve, digestate storage tank

Temperature Range
Ambient to 55C (Thermophilic/Mesophilic operation)

Driven Type
Electric

Motor Power
15-50 hp

Efficiency (%)
80-90% (biogas yield efficiency)

Usage & Applications
Food waste and animal manure digestion for biogas and fertilizer

Model No
FDCDBP-2024

Production Capacity
Upto 600 Nm3 Biogas/Day per 50 tons input

Speed
Variable

Installation Guideline
On-site civil construction and expert supervision required

Automation Grade
Fully Automatic

Frequency
50/60 Hz

Type
Organic Fertilizer Production Plant

Material
Reinforced Concrete/High-Grade Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
Programmable Logic Controller (PLC)

Drive Type
Electric Motor

Voltage
380-415V

Power
15-50 kW (Depending on plant size)

Weight (kg)
Custom as per capacity

Dimension (L*W*H)
Customizable based on site and capacity

Color
Standard Grey / Customizable

Capacity
1-50 Tons/Day (scalable)

Features
Fixed dome digester, high-yield bio-CNG, food & manure co-digestion, eco-friendly, low maintenance

Power Consumption
Approx. 0.25-1 kWh/ton processed

Machine Type
Dry Digestion Biogas Plant

Surface Finish
Weather-resistant coating

Biogas Collection Dome
Integrated in structure

Biogas Utilization
Cooking (gas stove), Power generation (CHP Engine)

Commissioning Time
2-6 months depending on plant size

Labor Requirement
2-6 operators

Digestate Output
Solid for compost, liquid for liquid fertilizer

High-Yield Output
Bio-CNG, Agricultural Fertilizer

Construction Type
Fixed Dome Anaerobic Digester

Maintenance
Minimal, periodic inspection recommended

Slurry Handling
Automated outlet to digestate tank

Safety Systems
Water trap, gas pressure control, emergency valves

Eco Compliance
Meets local and international emission standards

Foundation Requirement
Reinforced RCC base

Operational Mode
Continuous & Batch

Connectivity
SCADA/Remote Monitoring Enabled

Pre-treatment System
Substrate mixing and pretreatment tank

Primary Input Substrates
Food Waste, Animal Manure

New Organic Fertilizer Production Food Waste Dry Digestion High-Yield Bio-CNG Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

New Organic Fertilizer Production Food Waste Dry Digestion High-Yield Bio-CNG Plant About

This state-of-the-art Bio-CNG facility represents a major advancement in waste-to-energy and circular economy infrastructure. Utilizing cutting-edge dry anaerobic digestion technology, the plant efficiently processes municipal and commercial food waste, diverting significant volumes from landfills to maximize resource recovery. Its high-yield digestion system optimizes biological breakdown, maximizing biogas production which is then refined into premium Bio-CNG (Compressed Natural Gas)a clean, low-carbon alternative fuel for transportation and grid injection.

In addition to renewable energy, the facility generates high-grade digestate, which is refined into nutrient-rich organic fertilizer. This dual-output process supports sustainable agricultural practices by returning vital organic matter to the soil. By seamlessly integrating efficient waste management, green fuel generation, and organic fertilizer production, this high-yield plant offers a highly profitable, closed-loop solution that accelerates regional decarbonization and sustainable urban development.

Advanced Dry Digestion Technology

This plant employs dry digestion technology, efficiently converting food waste and animal manure into valuable bio-CNG and organic fertilizers. The fixed dome design integrates automated slurry handling and robust safety features, ensuring stable, high-yield operation. The entire process is monitored via a programmable logic controller and SCADA for remote access, guaranteeing reliability and ease of management.

Multi-Output Solution for Sustainable Farming

With its ability to process up to 50 tons per day, this facility produces digestate solids for compost, liquid fractions for liquid fertilizer, and renewable bio-CNG suitable for power generation or cooking. This multi-output design not only promotes circular economy principles but also delivers direct benefits to agriculture through enhanced soil fertility and clean energy access.

Eco-Friendly Construction and Easy Installation

Constructed with reinforced concrete and high-grade steel, the plant ensures durability and weather resistance. Installation requires an on-site reinforced RCC base and expert supervision, with commissioning typically completed within two to six months. Minimal maintenance and a fully automatic system reduce ongoing labor and management costs, making it a practical choice for various operational scales.

FAQ's of New Organic Fertilizer Production Food Waste Dry Digestion High-Yield Bio-CNG Plant:

Q: How does the plant process food waste into bio-CNG and fertilizers?

A: The plant uses a fixed dome anaerobic digester to break down food waste and animal manure through dry digestion. This process generates biogas (mainly methane), which is refined into high-yield bio-CNG for energy use. Simultaneously, the remaining digestate is separated into solid compost and liquid fertilizer, providing valuable agricultural inputs.

Q: What are the main benefits of using this biogas plant for waste management?

A: This plant helps reduce landfill waste, lowers greenhouse gas emissions, and transforms organic residues into renewable energy and high-quality fertilizers. Its outputs support sustainable farming while offering energy for cooking or electricity generation, thereby enhancing both environmental and economic sustainability.

Q: When can the plant be commissioned and start operations after installation?

A: Depending on the plant size and site conditions, commissioning typically takes between 2 to 6 months after the start of construction. The process involves civil work, equipment installation, system integration, and safety checks, all overseen by expert supervisors to ensure smooth startup.

Q: Where can the biogas produced by the plant be utilized?

A: The biogas output, once upgraded to bio-CNG, is suitable for a range of applications: as fuel for cooking (via gas stoves), for power generation using a CHP engine, or as direct biogas through the integrated collection dome. Its usage helps offset reliance on fossil fuels and supports on-site energy self-sufficiency.

Q: What is the process for handling slurry and digestate output?

A: Slurry and digestate are managed automatically via outlets connected to dedicated digestate storage tanks. The solid fraction serves as compost, while the liquid can be used directly as liquid fertilizer. This closed-loop system simplifies waste management and enhances operational efficiency without manual handling.

Q: How is plant operation monitored and controlled?

A: Operations are managed through a Programmable Logic Controller (PLC) and can be remotely monitored and adjusted using SCADA. This computerized system enables efficient process control, safety management, and data analysis for optimal performance and minimal human intervention.

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