08045475464

Change Language

WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

Our Products

Industrial Centrifuge

Vacuum Pump

Laundry Equipment

Decanter Centrifuges

Vacuum Impregnation Systems

STP ETP Plant Equipments

Industrial Washing Machines

Textile Processing Machines

Direct Drive Water Ring Vacuum Pump

Basket Centrifuge

Direct Drive Oil Seal Vacuum Pump

Oil Lubricated High Vacuum Pump

Commercial Laundry Equipment

Front Loading Machine

Lime Sludge Dryer For ETP

Lime Sludge Dryer

Tumbler Dryer

Sludge Treatment Plant

Sludge Dewatering Machine

Centrifuges Repairing Services

Pusher Centrifuge Repairing Service

Industrial Solid Liquid Separation Centrifuges

Pusher Centrifuge

Starch Plant

rice maltodextrin Continuous Screening Processing Plant

rice maltodextrin Continuous Screening Processing Plant Specification

Usage & Applications
Screening and Processing of Rice Maltodextrin Powder

Motor Power
15 HP

Frequency
50/60 Hz

Efficiency (%)
Over 98%

Accessories
Spare Sieves, Vibratory Motor, Extra Trays, Control Panel

Temperature Range
Ambient to 80C

Driven Type
Electric Motor Driven

Installation Guideline
Onsite Installation & Commissioning Service Provided

Automation Grade
Automatic

Speed
Variable Speed, Up to 1450 RPM

Model No
RMD-1800CS

Production Capacity
3 TPH

Type
Continuous Screening Processing Plant

Material
Stainless Steel

Computerized
Yes, Yes

Automatic Grade
Automatic, Automatic

Control System
PLC Control System, PLC Based

Drive Type
Electric, Electric

Voltage
380V / 415V, 50/60 Hz, Three Phase

Power
45 kW

Weight (kg)
3400 kg

Dimension (L*W*H)
5200 mm x 1800 mm x 2600 mm

Color
Silver / Metallic

Capacity
Up to 3 Tons per Hour

Features
High Efficiency, Low Maintenance, Energy Saving, Continuous Operation, GMP Compliant

Surface Finish
Polished, Polished

Power Consumption
Approx. 40 Units/hr

Machine Type
Rice Maltodextrin Processing Machine

Cleaning Method
CIP (Clean In Place) compatible

Screen Mesh Size
80-250 micron

Noise Level
72 dB

Discharge Height
Adjustable, up to 1.2 meters

Ambient Humidity Tolerance
<90% non-condensing

Safety System
Emergency stop, Overload protection

Feeder Type
Vibratory feeder included

Service Life
>10 years

About rice maltodextrin Continuous Screening Processing Plant

A rice maltodextrin continuous screening processing plant is a specialized industrial facility designed for the efficient and high-volume production of maltodextrin from rice. Maltodextrin, a polysaccharide derived from starch, is widely used as a food additive, thickener, and filler due to its neutral taste and excellent solubility.

This plant integrates advanced machinery to continuously process rice through various stages, including hydrolysis, filtration, and crucially, continuous screening. The continuous screening process ensures the consistent removal of impurities and the precise classification of maltodextrin particles, guaranteeing a uniform product quality. This automated and uninterrupted operation minimizes manual intervention, enhances production efficiency, reduces processing time, and maintains stringent hygiene standards. The result is a high-purity rice maltodextrin suitable for diverse applications in the food, pharmaceutical, and cosmetic industries.

High-Efficiency Screening Technology

Engineered for continuous operation, the RMD-1800CS uses a variable speed electric drive to screen rice maltodextrin bulk materials at rates of up to 3 TPH. Mesh sizes ensure accurate separation, while the vibratory feeder guarantees even flow. Its efficiency surpasses 98%, translating into minimum product loss and consistent quality.

Smart Automation and Robust Control

Utilizing a PLC control system, this processing plant automates screening and operational safety measures. The touch-controlled interface, paired with programmable logic, allows for variable speed adjustments, consistent monitoring, and automated emergency shutdowns, minimizing manual intervention and enhancing operator safety.

User-Focused Features for Easy Maintenance

A CIP-compatible design facilitates easy and thorough cleaning without the need to disassemble major plant components. The system also includes adjustable discharge height up to 1.2 meters, versatility for a variety of facility layouts, and accessories like spare sieves and extra trays, making operation straightforward and cost-effective.

FAQ's of rice maltodextrin Continuous Screening Processing Plant:

Q: How does the continuous screening process work in the RMD-1800CS plant?

A: Material is introduced via a vibratory feeder, evenly distributed across a stainless steel mesh ranging between 80 and 250 microns. The rotary mechanism screens rice maltodextrin powder continuously, separating fine from coarse particles while maintaining high throughput without interruption.

Q: What cleaning methods are supported by this processing plant?

A: The RMD-1800CS is fully compatible with CIP (Clean-In-Place) systems, allowing for efficient, hands-free cleaning of internal components. CIP compatibility helps ensure hygienic operation, reduces downtime, and eliminates manual disassembly for cleaning.

Q: Where can the discharge height be set, and how is it adjusted?

A: The discharge height of the machine can be adjusted up to 1.2 meters, easily accommodating varied facility and process requirements. Adjustment mechanisms are integrated for quick, safe changes, enhancing operational flexibility.

Q: What safety systems are included with the RMD-1800CS?

A: This plant is outfitted with an emergency stop button and overload protection system, both managed by the PLC. These safeguards ensure operator and equipment protection during operation and maintenance activities.

Q: When should routine maintenance be performed?

A: Thanks to its low-maintenance design and polished stainless-steel construction, routine visual inspections and scheduled CIP cleaning are recommended as per operational hours or after each production shift for optimal performance and longevity.

Q: What are the benefits of using a vibratory feeder in this system?

A: The vibratory feeder ensures a consistent flow of rice maltodextrin powder onto the screen, preventing clumping and optimizing screening efficiency. This improves output quality and reduces waste, resulting in higher throughput rates and operational reliability.

Q: How does the automatic PLC system improve the screening process?

A: By automating control functions like feed rate, screen speed, and safety responses, the PLC system maintains optimal operating conditions, reduces manual errors, increases efficiency, and ensures repeatability across production cycles.

Tell us about your requirement