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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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cassava high-fructose corn syrup Pilot Drying Extraction Plant

cassava high-fructose corn syrup Pilot Drying Extraction Plant Specification

Speed
Variable Speed (adjustable)

Installation Guideline
On-site installation assistance provided

Efficiency (%)
98%

Temperature Range
40C - 120C

Model No
HFCS-Pilot-2024

Accessories
Conveyor, control panel, steam generator, filters

Production Capacity
Up to 500 kg/hour

Usage & Applications
Extraction and drying of high-fructose syrup from cassava and corn substrates

Driven Type
Electric Motor

Automation Grade
Automatic

Motor Power
5.5 kW x 3

Frequency
50 Hz / 60 Hz

Type
Pilot Drying Extraction Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control Panel

Drive Type
Electric

Voltage
380V / 220V (customizable)

Power
12-25 kW

Weight (kg)
3000-4500 kg

Dimension (L*W*H)
4200 x 1550 x 2850 mm

Color
Silver / Customized

Capacity
100-500 kg/h

Features
High efficiency, Energy Saving, Uniform Drying, Easy Operation

Surface Finish
Polished

Power Consumption
As per design

Machine Type
Cassava High-Fructose Corn Syrup Pilot Plant

Feed System
Automated feed pump

Heat Source
Electric/Steam/Hot Air

Pre-Processing Requirement
Raw cassava grinding & hydrolysis before extraction

Ambient Working Temperature
5C - 45C

Product Output Form
Syrup/Powder

Maintenance
Low maintenance, Easy to disassemble for cleaning

Process Monitoring
Digital display with real-time data logging

Turnkey Solution
Available on request

Noise Level
70 dB

Operating Staff Requirement
1-2 operators per shift

Design Compliance
CE & ISO certified

Drying Technology
Fluidized Bed/Rotary Drying

Evaporation Method
Vacuum assisted evaporation

Safety Features
Overload protection, Emergency stop button

About cassava high-fructose corn syrup Pilot Drying Extraction Plant

This pilot plant is engineered for the comprehensive processing of cassava into high-fructose corn syrup (HFCS), a versatile sweetener. It integrates advanced drying and extraction technologies to efficiently convert raw cassava starch into a refined syrup. The drying stage optimizes moisture content for subsequent processing, ensuring product stability and quality. Following this, a sophisticated extraction process isolates and purifies the fructose, yielding a high-purity HFCS. Designed for pilot-scale operations, this plant serves as a crucial testbed for optimizing parameters, validating process efficiency, and scaling up production for industrial applications. It represents a significant step in developing sustainable and cost-effective methods for producing HFCS from alternative starch sources like cassava.

High-Efficiency Extraction Technology

This pilot plant applies advanced vacuum-assisted evaporation and fluidized bed or rotary drying techniques, ensuring that every batch of cassava or corn substrate yields maximum syrup or powder. The process is designed for high energy efficiency, uniform drying results, and minimal product loss during extraction. With automation at its core, the system streamlines operation and maximizes productivity for both pilot-scale research and small-scale commercial use.

User-Friendly Automated Operation

Equipped with a fully automated feed pump and a PLC-based control panel, the plant offers ease of use, requiring only 1-2 staff per shift. The real-time digital display logs operational data, allowing for precise process control and monitoring. Additionally, the design allows for easy disassembly, simplifying routine cleaning and maintenance while maintaining the system's superior safety standards.

Flexible and Customizable Design

Built with industrial-grade stainless steel and customizable dimensions, voltage, and output forms (syrup or powder), the plant suits a range of production needs. Installation assistance is available, and accessories such as conveyors, steam generators, and filters are provided for a complete turnkey solution. The plant operates quietly at just 70 dB and is backed by CE and ISO certifications, making it reliable for diverse processing environments.

FAQ's of cassava high-fructose corn syrup Pilot Drying Extraction Plant:

Q: How does the cassava high-fructose corn syrup pilot extraction plant operate?

A: The plant processes ground and hydrolyzed cassava through automated feeding, using vacuum-assisted evaporation and fluidized bed or rotary drying to extract and dry high-fructose syrup. An electric motor drives the process, which is controlled via a PLC-based panel with real-time digital monitoring.

Q: What are the maintenance requirements, and how easy is it to clean the plant?

A: Maintenance is minimal due to its robust stainless steel body. The plant is designed for easy disassembly, allowing thorough cleaning with minimal effort and reduced downtime between production runs.

Q: When is pre-processing needed, and what does it involve?

A: Pre-processing is required before running the extraction process. Raw cassava must be ground and hydrolyzed to break down starches, making them suitable for efficient syrup extraction and drying.

Q: Where can this pilot drying extraction plant be installed?

A: The plant is suitable for pilot labs, small-scale production facilities, or R&D centers. It operates best within an ambient temperature range of 5C to 45C, and on-site installation guidelines or support can be provided.

Q: What safety and control features are included in the system?

A: Safety is ensured with built-in overload protection and an emergency stop button. The computerized PLC panel also provides continuous process monitoring and data logging, enhancing operator safety and process control.

Q: What forms of final product can the plant deliver and how is output capacity managed?

A: Depending on setup, the plant can produce either liquid syrup or powdered output, with production capacity adjustable up to 500 kg per hour. Variable speed control and automated feed help manage consistency and quality.

Q: What benefits does this plant offer compared to conventional syrup extraction methods?

A: Key benefits include high efficiency (98%), energy savings, uniform drying, capacity flexibility, easy operation, rapid cleaning, and compliance with international safety and quality standards (CE & ISO), making it ideal for pilot and small-scale syrup production.

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