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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

cassava pregelatinized starch Industrial Separation Production Plant

cassava pregelatinized starch Industrial Separation Production Plant Specification

Motor Power
15 kW Main Motor

Production Capacity
up to 80 Tons/Day

Driven Type
Electric Motor

Speed
Adjustable 100-1200 RPM

Installation Guideline
Provided by Supplier

Usage & Applications
Production of pregelatinized cassava starch for food, pharma, paper, textile industries

Model No
CPGS-10T

Automation Grade
Fully Automatic

Efficiency (%)
Above 94%

Accessories
Complete set including feeder, separator, dryer, control panel

Temperature Range
Up to 120C Processing Zone

Frequency
50/60 Hz

Type
Industrial Separation Production Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control System

Drive Type
Electric

Voltage
380V/220V, Customizable

Power
50 kW

Weight (kg)
5800 kg

Dimension (L*W*H)
9500 mm x 2100 mm x 2600 mm

Color
Metallic Silver

Capacity
2 to 10 Tons/Hour

Features
High efficiency, Low energy consumption, Integrated separation and drying, Easy maintenance

Machine Type
Cassava Pretreatment and Pregelatinization System

Surface Finish
Polished Stainless

Power Consumption
43 kWh/t yield

Safety Feature
Emergency Stop, Sensor-based Monitoring

Spare Parts Provided
Yes

Operating Staff Required
2-3 Operators

Processing Principle
Wet and Dry Integrated Separation

Start-up Time
30 min

Transport Package
Export-standard Wooden Case

Ambient Temperature Range
5C to 45C

Residue Moisture Content
13%

Service Support
On-site Installation and Commissioning, Remote Support

Discharge Type
Automated Continuous Discharge

Cleaning System
CIP (Clean-In-Place)

Heat Source
Steam/Electric Heating

Noise Level
<65 dB

Feeding Method
Automatic Conveyor Feed

About cassava pregelatinized starch Industrial Separation Production Plant

This industrial plant specializes in the production of pregelatinized starch from cassava. Pregelatinized starch is a modified starch that has been cooked and dried, making it cold-water soluble and instantly dispersible without the need for heating. This characteristic makes it highly versatile for various industrial applications.

The plant employs advanced separation technologies to efficiently extract and process starch from raw cassava. The production process typically involves cleaning, grinding, starch slurry preparation, gelatinization, drying, and milling. The "industrial separation" aspect highlights the sophisticated techniques used to achieve high purity and quality in the final product. This ensures the pregelatinized cassava starch meets stringent industry standards for use in food, pharmaceuticals, textiles, and other sectors where its unique functional properties, such as thickening, binding, and stabilizing, are highly valued.

Advanced Integrated Separation and Drying

Utilizing both wet and dry processing principles, the plant ensures maximum yield and high efficiency-consistently above 94%. Its integrated system streamlines operations, reduces manual handling, and minimizes residue moisture content to just 13%, enhancing starch quality and usability.

User-friendly Automation and Safety Systems

Fully computerized with PLC control, the plant is managed by just 2-3 operators. Features like automatic conveyor feed, sensor-based monitoring, and emergency stop mechanisms ensure seamless, safe, and reliable performance. Easy maintenance and remote support further simplify ongoing operations.

Versatile Output for Multiple Industries

Engineered for broad application, this plant produces superior pregelatinized cassava starch suitable for the food, pharmaceutical, paper, and textile sectors. Adjustable capacities provide flexible production rates, optimizing resources for a range of industrial requirements.

FAQ's of cassava pregelatinized starch Industrial Separation Production Plant:

Q: How does the plant process cassava to produce pregelatinized starch?

A: The plant uses a combination of wet and dry integrated separation, where raw cassava is automatically fed, pretreated, separated, and dried to produce pregelatinized starch. Advanced PLC control ensures consistent quality and efficiency.

Q: What are the main benefits of the fully automatic operation?

A: Automatic features like conveyor feeding, continuous automated discharge, and computerized controls provide consistent output, reduce labor needs, and improve safety through sensor-based monitoring and emergency stop functionality.

Q: When and where can this production plant be installed?

A: The plant is suitable for installation in facilities with ambient temperatures from 5C to 45C. On-site installation guidance, as well as remote commissioning support, is provided to ensure a smooth setup at your chosen location.

Q: What industries can use pregelatinized cassava starch produced by this plant?

A: The starch produced is suitable for food, pharmaceutical, paper, and textile industries, meeting the diverse quality and volume requirements of manufacturers in these fields.

Q: How easy is it to maintain and clean the system?

A: Maintenance is streamlined due to the CIP (Clean-In-Place) system and polished stainless finish. Spare parts and accessories are included, and the system's design ensures quick and easy servicing with minimal operator involvement.

Q: What is the typical start-up time and operating staff required?

A: The system can be ready in just 30 minutes, and only 2-3 trained operators are necessary to oversee the entire production process, thanks to high automation and intelligent controls.

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