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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Starch Plant

tapioca starch ester Continuous Grinding Processing Unit

tapioca starch ester Continuous Grinding Processing Unit Specification

Accessories
Feeding Hopper, Control Panel, Safety Guard, Discharge Conveyor

Model No
TSE-CGPU-2024

Motor Power
45 kW

Temperature Range
Ambient to 120C

Automation Grade
Fully Automatic

Efficiency (%)
98%

Driven Type
Electric

Production Capacity
Up to 120 Tons/Day

Usage & Applications
Tapioca Starch Esterification, Starch Processing Plants, Food and Industrial Applications

Speed
Variable (up to 3000 RPM)

Installation Guideline
On-site Installation and Commissioning Support Provided

Frequency
50/60 Hz

Type
Continuous Grinding Processing Unit

Material
Stainless Steel

Computerized
Yes, Yes

Automatic Grade
Automatic, Automatic

Control System
PLC Based Control Panel, PLC Control

Drive Type
Electric, Electric

Voltage
380V / 440V

Power
45 kW

Weight (kg)
Approx. 2500 kg

Dimension (L*W*H)
4800 x 1800 x 2100 mm

Color
Silver / Custom

Capacity
1-5 Tons/Hour

Features
High Efficiency, Low Maintenance, Robust Design

Surface Finish
Polished, Polished

Power Consumption
45-50 kWh

Machine Type
Industrial Processing Machine

Packaging Type
Bulk or Bagged Output

Operating Personnel Required
1-2 Operators

Grinding Chamber Type
Multi-stage Continuous

Material Feeder Type
Screw Feeder

Output Particle Size
Fine Powder, 40-120 mesh

Cleaning System
Automatic CIP (Clean-in-Place)

Lubrication System
Centralized Automatic Lubrication

Moisture Content Range
Up to 45%

Safety Features
Emergency Stop, Overload Protection

Ambient Working Temperature
0-45C

Noise Level
75 dB

About tapioca starch ester Continuous Grinding Processing Unit

The Tapioca Starch Ester Continuous Grinding Processing Unit represents a significant advancement in starch modification technology. This integrated system is engineered for the efficient and uninterrupted production of tapioca starch esters, crucial for various industrial applications. At its core, the unit employs a continuous grinding process, ensuring a consistent particle size distribution and enhanced reactivity of the starch. This continuous operation minimizes batch variations, leading to superior product uniformity and quality. The esterification process, seamlessly integrated, allows for precise control over the degree of substitution, tailoring the final product to specific functional requirements. Benefits include improved process efficiency, reduced labor costs, and a higher yield of modified starch with optimized properties such as enhanced stability, emulsification, and thickening capabilities. This unit is ideal for manufacturers seeking to produce high-quality tapioca starch esters for food, textile, paper, and pharmaceutical industries with maximum productivity and reliability.

Advanced Continuous Grinding Design

The TSE-CGPU-2024 features multi-stage continuous grinding within a robust chamber, ensuring fine and consistent particle sizes. Its screw feeder optimizes material flow, minimizing manual intervention. Combined with a PLC-based control system and automated process settings, operators enjoy precise control and enhanced product uniformity.

Superior Safety and User-Friendly Operation

Equipped with comprehensive safety features like emergency stop and overload protection, this unit prioritizes operator well-being. Automatic Clean-in-Place (CIP) systems reduce downtime and facilitate straightforward hygiene maintenance, all while requiring only one to two operators for full operation.

Efficient and Versatile Performance

Engineered for high-capacity (up to 5 tons per hour) output, the unit supports a variety of packaging options (bulk or bagged) and maintains optimal performance across a broad moisture and temperature range. Its centralized lubrication and robust, polished stainless steel build ensure long-term reliability with minimal upkeep.

FAQ's of tapioca starch ester Continuous Grinding Processing Unit:

Q: How does the multi-stage continuous grinding chamber enhance processing efficiency?

A: The multi-stage continuous grinding chamber processes material in several phases, which allows for consistent particle size reduction (40-120 mesh) and improved throughput. This design ensures efficient, uninterrupted operation and uniform product quality.

Q: What are the safety mechanisms provided for operators during machine use?

A: The unit is equipped with an emergency stop button and overload protection to safeguard operators throughout operation. Additionally, safety guards are installed, and the automatic cleaning system helps maintain hygiene, reducing health risks.

Q: When should the automatic CIP cleaning cycle be initiated, and how does it benefit daily operation?

A: The automatic CIP (Clean-in-Place) system can be programmed to run after each production batch or as needed to meet cleanliness standards. This feature minimizes manual cleaning time and enhances sanitary conditions, supporting consistent, high-quality output.

Q: Where can this processing unit be effectively utilized?

A: The TSE-CGPU-2024 is suitable for starch processing plants, food manufacturers, and industrial facilities involved in tapioca starch esterification or similar applications. Its robust design and versatility make it adaptable for various production environments.

Q: What is the installation process for the TSE-CGPU-2024, and is support available?

A: On-site installation and commissioning support are provided to ensure correct setup. This includes configuration, training for operators, and testing to guarantee optimal efficiency and safe operation from the outset.

Q: How does the centralized automatic lubrication system contribute to machine performance?

A: The centralized automatic lubrication system supplies the necessary lubrication to all critical components, reducing wear, prolonging equipment lifespan, and minimizing maintenance requirements, ensuring smoother and more reliable operation.

Q: What benefits does the PLC-based control panel provide during operation?

A: The PLC-based control panel offers user-friendly and precise process management. It enables automatic adjustments to speed, temperature, and other parameters, optimizing efficiency and allowing operators to monitor and control production seamlessly.

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