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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Industrial Centrifuge

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Trial ETP Continuous repair decanter centrifuge

Trial ETP Continuous repair decanter centrifuge Specification

Product Type
Continuous Repair Decanter Centrifuge

Material
Stainless Steel (SS304/SS316)

Type
3-Phase Decanter Centrifuge

Centrifugal Compressor
Not Included

Centrifugal Chamber
Heavy Duty Cylindrical Bowl

Motor
High-Efficiency AC Induction Motor

Temperature Control Range
Ambient to 60C (process dependent)

Speed
Up to 4000 RPM (adjustable)

Dimension
Model specific (typ. L 3.5m x W 1.1m x H 1.2m)

Drive System
Gearbox Drive (Back Drive + Main Drive)

Mounting
Skid Mounted

Finish
Corrosion Resistant Paint

Feed Capacity
5-30 m3/hr (model dependent)

Control Panel
Fully Automated, Pre-Wired

Safety Features
Vibration and Overload Protection

Application
Effluent Treatment Plant (ETP), Industrial Wastewater

Protection Class
IP55 (Motor), IP65 (Control Panel)

Power Supply
3 Phase, 415V, 50Hz

Discharge System
Continuous solids discharge

Serviceability
Trial and repair-friendly design

Operation
Automatic with PLC Control

Weight
Approx. 1800-2500 kg (varies with model)

Noise Level
80 dB(A)

Trial ETP Continuous repair decanter centrifuge Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Trial ETP Continuous repair decanter centrifuge

Here is a short description of the decanter centrifuge repair:

This project outlines the comprehensive repair and subsequent trial testing of a decanter centrifuge operating continuously within an Effluent Treatment Plant (ETP). As a critical asset for wastewater sludge dewatering, the centrifuge requires precise restoration to maintain optimal solid-liquid separation efficiency.

The repair scope involves completely dismantling the unit, dynamically balancing the high-speed rotating bowl and scroll conveyor, and replacing worn tungsten carbide tiles along the flight edges. Additionally, all critical wear componentsincluding main bearings, seals, and the planetary gearboxare renewed to withstand continuous operational stress.

Following the mechanical rebuild, a monitored trial run is executed under live ETP process loads. This trial phase evaluates vibration levels, power consumption, cake dryness, and centrate clarity to validate the repair. Ultimately, this systematic repair and testing process minimizes plant downtime, restores separation performance, and extends the equipment's operational lifespan.

Advanced Automatic Effluent Treatment

Engineered with full PLC automation and continuous solids discharge, this decanter centrifuge ensures seamless and uninterrupted processing of industrial wastewater. Its user-friendly control panel, advanced safety systems, and highly serviceable design contribute to improved plant reliability, reduced labor demands, and greater process efficiency.

Reliable and Robust Construction

Built with heavy-duty stainless steel components and a corrosion-resistant finish, the centrifuge is designed to endure harsh industrial environments. The machine's vibration and overload protection systems safeguard operations, while its skid-mounted configuration simplifies setup and relocation wherever effluent treatment is required.

FAQ's of Trial ETP Continuous repair decanter centrifuge:

Q: How does the continuous repair decanter centrifuge benefit effluent treatment plants?

A: This centrifuge offers automatic operation, continuous solids discharge, and robust stainless steel construction, enhancing process efficiency and minimizing downtime. It provides reliable separation of solids from liquid streams, making effluent treatment more effective and manageable with minimum manual intervention.

Q: What is the feed capacity range of this decanter centrifuge?

A: Depending on the model, the centrifuge supports a feed capacity from 5 to 30 cubic meters per hour, allowing flexibility across different industrial scales and wastewater treatment requirements.

Q: When should I use this decanter centrifuge for industrial wastewater applications?

A: The unit is most effective in scenarios where solid-liquid separation is needed, such as in effluent treatment plants handling variable loads or continuous operations, especially when automatic operation and high throughput are desired.

Q: Where can the Trial ETP Decanter Centrifuge be installed?

A: Thanks to its skid-mounted and corrosion-resistant design, this centrifuge can be deployed in a variety of industrial environments, including on-site at treatment plants, factories, or temporary project locations requiring flexible solutions.

Q: What is the process for operating and maintaining the centrifuge?

A: After installation, operation is managed via the fully automated PLC control panel. The machine monitors itself for overload and vibrations, while an accessible service-friendly design ensures that periodic repairs or routine maintenance can be conducted efficiently.

Q: How does the automatic PLC control enhance usage and safety?

A: The integrated PLC automation system optimizes process parameters, providing real-time monitoring and adjustments. It improves safety by shutting down or alerting operators in case of overload or excessive vibration, thus protecting both the machinery and personnel.

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