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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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WHIRLER Effluent Duplex Automatic Dehydrating Decanter Centrifuge

WHIRLER Effluent Duplex Automatic Dehydrating Decanter Centrifuge Specification

Product Type
Effluent Duplex Automatic Dehydrating Decanter Centrifuge

Material
Stainless Steel (SS304/SS316)

Type
Horizontal Decanter Centrifuge

Centrifugal Chamber
Duplex Stainless Steel Chamber

Motor
Heavy Duty, Three-Phase Induction Motor

Temperature Control Range
Ambient to 100C

Speed
Up to 4200 RPM

Automation Grade
Automatic

Power Supply
3 Phase, 415V, 50 Hz

Safety Features
Overload Protection, Vibration Sensor, Emergency Stop

Feed Inlet Pressure
1 - 4 bar

G-Force
Up to 3500 G

Control Panel
PLC Based with HMI

Discharge Type
Continuous

Capacity
2 m3/hr to 60 m3/hr

Bowl Diameter
355 mm to 650 mm

Application
Effluent Treatment, Sludge Dewatering, Industrial Waste Management

Solid Handling Capacity
Up to 30% by weight

Bowl Length
1500 mm to 2700 mm

Drive System
Dual Motor Drive (Main Drive + Scroll Drive)

WHIRLER Effluent Duplex Automatic Dehydrating Decanter Centrifuge Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About WHIRLER Effluent Duplex Automatic Dehydrating Decanter Centrifuge

The WHIRLER Effluent Duplex Automatic Dehydrating Decanter Centrifuge is a premier solid-liquid separation system meticulously engineered for high-capacity industrial Effluent Treatment Plants (ETP). Featuring a specialized "Duplex" configuration, this advanced unit combines high-speed centrifugal separation with sophisticated dehydrating technology to achieve unparalleled cake dryness and superior filtrate clarity. Built from premium corrosion-resistant materials, it ensures long-term structural integrity and reliability in the most aggressive wastewater environments.

The system is fully "Automatic," utilizing a state-of-the-art PLC-based control system that optimizes bowl speed, differential torque, and throughput in real-time. This ensures efficient, continuous 24/7 operation with minimal manual intervention, significantly lowering operational and labor costs. By maximizing sludge volume reduction, the WHIRLER centrifuge helps facilities reduce disposal expenses and consistently meet stringent environmental compliance standards. With its compact footprint and energy-efficient drive, this unit represents a benchmark in engineering excellence, providing a sustainable and cost-effective solution for modern industrial waste management.

Efficient Solid-Liquid Separation

Engineered for demanding effluent treatment and industrial waste streams, this decanter centrifuge separates solids and liquids efficiently, reducing disposal costs and environmental impact. The duplex chamber and high G-force ensure thorough dewatering across various feed conditions, providing consistent results even at maximum load.

Advanced Automation and Safety Controls

Equipped with a user-friendly PLC-based control panel and HMI, the centrifuge enables automated operation, precise monitoring, and easy adjustments. Integrated safety features such as overload protection, vibration sensors, and emergency stop mean operators can manage the process with confidence and minimal risk.

Versatile and Robust Construction

With bowl diameters up to 650 mm and high-throughput capabilities, the stainless steel (SS304/SS316) build resists corrosion and delivers long service life. Suitable for diverse industries, the duplex centrifugal chamber and heavy-duty motor ensure durability, continuous discharge, and minimal maintenance requirements.

FAQ's of WHIRLER Effluent Duplex Automatic Dehydrating Decanter Centrifuge:

Q: How does the WHIRLER Duplex Automatic Decanter Centrifuge support effluent and sludge dewatering?

A: The centrifuge achieves efficient separation of solids from liquids using high-speed rotation, G-forces up to 3500 G, and a duplex stainless steel chamber. This process is ideal for effluent treatments, as it reduces water content in sludge, resulting in drier solids and easier waste management.

Q: What types of industrial waste streams can this decanter centrifuge handle?

A: It is suitable for a wide range of applications including effluent treatment plants, industrial sludge, and general waste management processes, especially where continuous, automatic solid-liquid separation with up to 30% solids by weight is required.

Q: When should the PLC-based control system be utilized during operation?

A: The PLC-based system should be used throughout all operational stages to monitor performance, adjust parameters for different feed materials, and ensure optimal operation. It also provides real-time alerts for safety, such as overload or unexpected vibration.

Q: Where can the decanter centrifuge be installed for best results?

A: Install the centrifuge in a well-ventilated area near primary effluent or waste processing stages. Ensure access to three-phase power (415V, 50Hz), robust foundations for stability, and space for maintenance and monitoring.

Q: What is the process of starting up the WHIRLER Decanter Centrifuge?

A: Startup involves powering the system, verifying feed inlet pressure (1-4 bar), setting desired parameters via the HMI, and gradually ramping to operational speed (up to 4200 RPM). The machine automatically manages operation and safety, discharging processed solids continuously.

Q: How can users benefit from the dual motor (main and scroll drive) system?

A: The dual motor system provides precise control over bowl speed and scroll speed independently, improving separation efficiency and allowing adaptability for various materials and process conditions. This results in higher throughput and better solids dryness.

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