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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Industrial-scale Waste Management Sewage Sludge Fixed Dome Continuous Biogas Plant

Industrial-scale Waste Management Sewage Sludge Fixed Dome Continuous Biogas Plant Specification

Production Capacity
Biogas output typically 0.3 - 0.5 m3/kg input daily

Accessories
Pressure gauge, inlet/outlet pipes, gas holder, agitator optional, digestate storage tank

Installation Guideline
On-site civil construction, follows IS 16536:2017 or equivalent

Automation Grade
Semi-automatic to Fully Automatic available

Driven Type
Gravity & Hydraulic Flow

Efficiency (%)
65-75% organic matter conversion efficiency

Temperature Range
35C - 55C (Mesophilic and Thermophilic modes)

Speed
Continuous operation, no rotational speed

Frequency
50-60 Hz (Electrical components)

Motor Power
As required for pumps (usually 1-5 HP)

Usage & Applications
Waste management, biogas production, CHP power generation, agricultural fertilizer

Model No
Custom Model

Type
Fixed Dome Continuous Biogas Plant

Material
Reinforced Concrete, Stainless Steel, and Brickwork

Computerized
No

Automatic Grade
Automatic

Control System
Manual/Automatic Valve Controls, Pressure Gauge

Drive Type
Continuous Flow by Gravity and Hydraulic Movement

Voltage
Customizable (typically 220V-415V for control systems)

Power
Variable (depends on plant scale and automation)

Weight (kg)
Depends on size/capacity; typically several tons for industrial scale

Dimension (L*W*H)
Customizable (site specific, e.g., 10m x 6m x 5m for mid-size)

Color
Grey/Concrete or as per requirement

Capacity
Industrial scale; ranges from 10 m3/day to 500 m3/day or as per requirement

Features
Continuous process operation, High-yield biogas production, Fixed dome design, Water seal, Separate slurry and digestate handling, High efficiency, Agricultural fertilizer output

Power Consumption
Low, mainly for pumps and controls

Surface Finish
Cement plaster/Waterproof finish

Machine Type
Industrial Fixed Dome Biogas Digester

Daily Input Capacity
Flexible design, up to several tons of input waste daily

Biogas Utilization
CHP engine (power generation), Gas stove (cooking), direct combustion

Lifespan
20-25 years (with proper maintenance)

Pre-treatment
Mixing tank with water addition and slurry preparation

Inlet Substrate
Food waste & animal manure (co-digested)

Environmental Benefits
Reduces greenhouse gas emissions, converts waste to energy, provides organic fertilizer

Digestate Output
Separated into liquid and solid fractions, used for fertilizer and composting

Safety Features
Pressure relief valve, water seal to prevent gas escape

Compliance
Follows national and international biogas standards (e.g., IS 16536:2017)

Biogas Collection
Fixed dome gas collection, removable top cover, outlet valve, water trap for gas purification

Construction Time
Typically 2-4 months site-dependent

Industrial-scale Waste Management Sewage Sludge Fixed Dome Continuous Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Industrial-scale Waste Management Sewage Sludge Fixed Dome Continuous Biogas Plant

This industrial-scale biogas plant is a robust waste management system designed to continuously process sewage sludge from municipal or industrial wastewater treatment facilities. Operating on a continuous-flow model, the system ensures a steady, uninterrupted intake of organic slurry and a consistent output of biogas.

It utilizes a fixed-dome digester design, engineered for high structural durability, minimal moving parts, and low maintenance overheads. Through anaerobic digestion, specialized microorganisms break down the complex organic matter in the sewage sludge, generating methane-rich biogas that can be captured and converted into electricity, heat, or refined biomethane.

Concurrently, this process significantly reduces waste volume, pathogens, and odors, while producing a nutrient-rich, stabilized digestate. This digestate can be utilized as high-quality agricultural fertilizer, making the plant an essential infrastructure for the circular economy by turning a major environmental liability into renewable energy and valuable organic resources.