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WHIRLER CENTRIFUGALS PVT. LTD.
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Turnkey Grid Injection Municipal Solid Waste Fixed Dome High-Yield Biogas Plant

Turnkey Grid Injection Municipal Solid Waste Fixed Dome High-Yield Biogas Plant Specification

Frequency
50/60 Hz

Installation Guideline
Requires civil foundation, feedstock pre-treatment system, grid/CBG connection, safety and commissioning team

Efficiency (%)
Methane conversion efficiency: 85-92%

Motor Power
Up to 45 kW (main agitator + screw feed)

Plastic Processed
Not applicable (organic-biological feedstock)

Usage & Applications
Municipal solid waste (MSW) treatment, poultry litter, agro-waste, food waste, grid methane injection, CBG fuel, organic fertilizer production

Driven Type
Electric motor drive, PLC control

Accessories
Feed hoppers, screw conveyors, gas holder, desulfurization unit, condensate separator, CBG compressor, digestate dewatering system, storage tanks

Production Capacity
Biogas yield up to 120-200 Nm3 per ton of waste

Speed
Agitator: 8-15 rpm; Screw feeder: adjustable

Automation Grade
Automatic

Model No
MSW-FD-TPD series

Temperature Range
35-55C (mesophilic/thermophilic operation)

Type
Turnkey Grid Injection Municipal Solid Waste Fixed Dome High-Yield Biogas Plant

Material
Corrosion-resistant reinforced concrete, stainless steel (for key process units)

Computerized
Yes

Automatic Grade
Fully Automatic

Control System
PLC/SCADA based automation control

Drive Type
Electric, horizontally-stirred screw feeder and agitator

Voltage
380-440 V (industrial)

Power
100-500 kW (depending on plant size)

Weight (kg)
Varies by capacity; typical unit: 10,000 - 40,000 kg

Dimension (L*W*H)
Custom-engineered, typically 15m x 8m x 7m for 5-10 TPD unit

Color
Industrial grey/green finish with anti-corrosive coating

Capacity
Typically 5-100 TPD (tons per day) MSW or organic feedstock

Features
Continuous input/output, high methane yield (>95% CH4 in upgraded gas), integrated desulfurization, condensate removal, digestate dewatering, grid injection support, modular expandability

Power Consumption
Variable, typical 0.3-0.7 kWh per Nm3 biogas produced

Machine Type
Horizontal dry digestion reactor with feed automation

Surface Finish
Epoxy anti-corrosive painted, industrial-grade external finish

CO2 & Impurities Management
Automated vent system for safe removal

CBG Purity
>95% CH4 (methane) in upgraded gas

Safety Features
Gas leak detectors, automatic venting, fire suppression system

Anaerobic Digester Type
Plug-flow, high-solids, continuous operation

Digestate Handling
Buffer tank, screw press/centrifuge dewatering, solid composting and stabilization, pelletizing and drying module

Final Products
Vehicle-grade compressed biogas (CBG), organic pellet or liquid fertilizer

Environmental Compliance
Designed for minimal emissions, meets local environmental and grid-injection standards

Biogas Upgrading Unit
Integrated (e.g., water washing or membrane separation for achieving vehicle-grade CBG)

H2S Removal
Biological desulfurization tower

Compressed Biogas Storage
High-pressure CBG storage tanks for grid injection or vehicle refueling

Software Interface
Remote monitoring, data logging, system alerts

Utility Connections
Electricity, water supply, drainage required

Turnkey Grid Injection Municipal Solid Waste Fixed Dome High-Yield Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

Turnkey Grid Injection Municipal Solid Waste Fixed Dome High-Yield Biogas Plant About

This state-of-the-art **Turnkey Grid Injection Municipal Solid Waste Fixed Dome High-Yield Biogas Plant** offers an efficient, end-to-end waste-to-energy solution for modern municipalities. Engineered for long-term reliability and low maintenance, the facility utilizes a robust fixed-dome digester system to process organic household and commercial waste, diverting it from landfills.

By employing advanced organic sorting, pre-treatment, and optimized digestion, the plant ensures high-yield biogas production. The captured biogas is purified and upgraded to biomethane for direct grid injection, delivering a reliable stream of renewable natural gas directly to the energy market.

Delivered as a complete turnkey project, our services cover everything from design and construction to grid interconnection and final commissioning. It is an ideal infrastructure investment for cities looking to achieve carbon-neutral goals, manage municipal waste sustainably, and generate a stable source of clean energy.

Integrated High-Yield Biogas Production

This plant features a horizontal dry digestion reactor with continuous input/output for stable, high-yield methane production. The plug-flow, high-solids digester is engineered for municipal and organic waste streams, maximizing gas output through efficient feed automation, agitation, and optimal temperature control. You benefit from reliable, year-round energy generation and waste valorization.

Automated Upgrading & Grid Injection

Advanced biogas upgrading modules-such as water washing or membrane separation-deliver vehicle-grade CBG. The plant includes a high-pressure CBG storage system for seamless grid injection or direct vehicle fueling. Automated gas quality controls and venting systems maintain gas purity above 95% CH4, ensuring you meet stringent market and regulatory standards.

Comprehensive Digestate Management

Digestate output from the reactor is processed via buffer tanks and dewatering systems (screw press, centrifuge), then stabilized, composted, pelletized, and dried. This produces high-quality organic pellet or liquid fertilizers, transforming waste into valuable agri-inputs. The result is reduced landfill need and increased resource recovery.

Smart Automation & Safety Features

The plant relies on a PLC/SCADA-based control system for automatic monitoring, system alerts, and remote data logging. Safety infrastructure includes gas leak detectors, fire suppression, and emergency venting. With an epoxy-coated, anti-corrosive finish and reinforced construction, this system delivers industrial durability and peace of mind.

FAQ's of Turnkey Grid Injection Municipal Solid Waste Fixed Dome High-Yield Biogas Plant:

Q: How does the biogas plant upgrade raw biogas to vehicle-grade CBG?

A: The plant integrates advanced biogas upgrading technologies, such as water washing or membrane separation, that remove CO2 and impurities. This process reliably increases the methane concentration to over 95% (vehicle-grade CBG), meeting both grid injection and refueling standards.

Q: What types of waste can be processed in this biogas plant?

A: The system is engineered for municipal solid waste (MSW), food waste, poultry litter, and agro-waste. It is not designed for non-biodegradable feedstock like plastics and is ideal for organic-rich material.

Q: When is digestate generated, and how is it managed?

A: Digestate is produced as a byproduct during anaerobic digestion. It undergoes dewatering with a screw press or centrifuge, followed by composting, stabilization, pelletizing, and drying. The result is high-quality organic pellet or liquid fertilizer suitable for agricultural use.

Q: Where can the produced biogas be utilized?

A: The upgraded biogas (CBG) can be injected into national gas grids or used as vehicle fuel at refueling stations. The plant's high-pressure storage and automated delivery systems support both grid integration and direct CBG supply for vehicles.

Q: What environmental compliance and safety measures are in place?

A: The plant is designed for minimal emissions and meets local environmental and grid-injection regulations. Key features include gas leak detectors, automated venting systems for safe impurity removal, biological H2S removal towers, and fire suppression systems for optimal safety.

Q: How is the plant operated and monitored?

A: Operation is fully automatic, managed by PLC/SCADA-based controls. The system allows for remote monitoring, automated data logging, and real-time system alerts, delivering maximum process reliability and ease of operation for operators.

Q: What are the main benefits of this biogas plant for municipalities or industries?

A: Key advantages include efficient MSW management, renewable energy production for grid or vehicle fueling, generation of organic fertilizers, modular expandability, and strict adherence to safety and environmental standards. This leads to reduced landfill use, lower emissions, and value creation from waste.

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