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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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corn cyclodextrin Industrial Crystallization Extraction Plant

corn cyclodextrin Industrial Crystallization Extraction Plant Specification

Production Capacity
Up to 5 Tons/Day

Usage & Applications
Cyclodextrin Extraction from Corn

Speed
Variable

Model No
CCDEP-2024

Accessories
Filter Unit, Control Panel, Pumps, Pipes

Automation Grade
Fully Automatic

Efficiency (%)
98%

Motor Power
15 HP

Frequency
50/60 Hz

Driven Type
Electric

Temperature Range
Room Temperature to 120C

Installation Guideline
On-site Technician Support

Type
Industrial Crystallization Extraction Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
380V

Power
45 kW

Weight (kg)
6500 kg

Dimension (L*W*H)
5200 x 2300 x 2800 mm

Color
Silver

Capacity
1000-5000 kg/day

Features
High Efficiency, Easy Operation, Low Energy Consumption, Sturdy Construction

Power Consumption
45 kWh

Surface Finish
Polished

Machine Type
Extraction & Crystallization Machine

Cleaning System
CIP (Clean In Place)

Operating Pressure
0.3-0.6 MPa

Maintenance
Low Maintenance, User Friendly

Water Consumption
350 L/h

Suitable For
Food Industry, Pharmaceutical Industry, Chemical Industry

Processing Time Per Batch
6-8 hours

Noise Level
<75 dB

About corn cyclodextrin Industrial Crystallization Extraction Plant

This industrial plant specializes in the advanced extraction and crystallization of corn cyclodextrin. Utilizing state-of-the-art technology, it efficiently processes corn-derived raw materials to isolate and purify cyclodextrins, a family of cyclic oligosaccharides. The core of the operation involves precise crystallization techniques to achieve high purity and desired particle size, crucial for various industrial applications. Corn cyclodextrin, known for its unique molecular encapsulation capabilities, finds extensive use in pharmaceuticals for drug delivery, food and beverage industries for flavor and odor control, cosmetics for active ingredient stabilization, and environmental applications for pollutant removal. The plant is designed for high-volume production, ensuring consistent quality and meeting stringent industry standards for this versatile and valuable bio-product.

Advanced Extraction and Crystallization

The plant utilizes leading-edge technology to extract and crystallize cyclodextrin from corn efficiently. Its fully automatic PLC control system enables precise adjustments across processing steps, increasing yield and reducing manual labor. High-quality stainless steel construction guarantees reliability, sanitary processing, and long-lasting durability for a variety of industrial applications.

Superior Performance & Efficiency

Operating at 0.3-0.6 MPa pressure and consuming 350 liters of water per hour, this extraction plant achieves exceptional efficiency (up to 98%) while keeping maintenance requirements low. The CIP system ensures simple, automated cleaning, supporting uninterrupted production cycles. With a noise level below 75 dB and energy consumption of just 45 kWh, the plant is ideal for both small-scale and large-scale operations.

Engineered for User Convenience

Featuring a user-friendly interface, computerized controls, and clear displays, the CCDEP-2024 is easy to operate and monitor. On-site technician support, along with a full suite of essential accessories, makes installation and startup smooth. The plant's sturdy, polished design not only adds to its visual appeal but also streamlines daily maintenance for continuous, worry-free operation.

FAQ's of corn cyclodextrin Industrial Crystallization Extraction Plant:

Q: How does the Corn Cyclodextrin Extraction Plant operate during the crystallization process?

A: The plant operates by extracting cyclodextrin from corn through a controlled extraction and crystallization process. It uses precise temperature and pressure controls (up to 120C and 0.3-0.6 MPa) regulated by a PLC system, ensuring optimal yield and product purity throughout the 6-8 hour processing time per batch.

Q: What industries can benefit from using this industrial extraction plant?

A: This extraction plant is designed for diverse applications in the food, pharmaceutical, and chemical industries. Its versatility and sanitary construction make it suitable for producing high-quality cyclodextrin used as food additives, in drug formulation, or for chemical synthesis.

Q: When should regular maintenance of the plant be performed?

A: Due to its low-maintenance design and integrated CIP (Clean In Place) system, the plant requires only minimal routine checks. Automated cleaning can be initiated as needed, while scheduled inspections are recommended according to the manufacturer's guidelines to ensure optimal long-term performance.

Q: Where is the best location to install the extraction and crystallization plant?

A: The plant should be installed in a well-ventilated, industrial environment with access to utilities such as electricity (380V), water, and proper drainage. Space requirements are 5200 x 2300 x 2800 mm (L*W*H), and on-site technician support is provided for installation and commissioning.

Q: What is the process for cleaning the plant after each batch?

A: Cleaning is streamlined with the CIP (Clean In Place) system, which automates the internal cleaning of pipes and vessels without disassembly. This reduces downtime and maintains hygiene, meeting the stringent standards required in food and pharmaceutical applications.

Q: How does using this machine improve operational efficiency and product quality?

A: The plant ensures a high extraction efficiency of up to 98% and allows production of up to 5 tons per day. With fully automated controls, it minimizes human error, conserves energy (low power consumption at 45 kWh), and delivers consistently high-quality output.

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