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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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New Organic Fertilizer Production Dairy Manure Continuous Plug Flow Dry Digestion Continuous Biomethane Plant

New Organic Fertilizer Production Dairy Manure Continuous Plug Flow Dry Digestion Continuous Biomethane Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

New Organic Fertilizer Production Dairy Manure Continuous Plug Flow Dry Digestion Continuous Biomethane Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About New Organic Fertilizer Production Dairy Manure Continuous Plug Flow Dry Digestion Continuous Biomethane Plant

This facility operates an advanced high-solids anaerobic digestion process designed to convert dairy manure (1825% total solids) into pipeline-spec biomethane and premium organic fertilizer.

* **Digester Flow Dynamics & Feeding:** Raw manure is conveyed via automated, sealed progressive-cavity feed hoppers into horizontal, reinforced-concrete plug-flow digesters. The system enforces strict continuous plug-flow hydrodynamics, ensuring predictable hydraulic retention times (2030 days) and preventing raw substrate short-circuiting.

* **Mechanical Agitation & Inoculation:** Low-speed, high-torque transverse paddle agitators intermittently shear the high-viscosity digestate. This releases entrapped gas bubbles, homogenizes the bed, and blends active methanogenic digestate back into incoming feedstocks without disrupting plug progression.

* **Thermal Regime:** An integrated internal hydronic radiant-heating network embedded in the digester walls and floor maintains a stable mesophilic (3840 C) or thermophilic (5255 C) boundary layer, optimizing microbial kinetics and pathogen reduction.

* **Biogas Upgrading & Energy Recovery:** Crude biogas is continuously evacuated, desulfurized, and upgraded through membrane separation to produce >97% biomethane ($CH_4$). Waste process heat recovered from compressors and thermal oxidizers is redirected into digester heating circuits, while solid-liquid separation of the effluent yields nutrient-rich, pathogen-free solid compost and high-grade liquid fertilizer.

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