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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Old Oil Automatic repair decanter

Old Oil Automatic repair decanter Specification

Product Type
Automatic Repair Decanter

Material
Mild Steel, Stainless Steel (Optional on request)

Type
Continuous Centrifugal Decanter

Centrifugal Compressor
Not Included

Centrifugal Chamber
High-Density, Precision-Balanced Chamber

Motor
Heavy-Duty, Three-Phase Induction Motor

Temperature Control Range
Ambient to 80C (Customizable)

Speed
Up to 4000 RPM

Operation Mode
Fully Automatic

Noise Level
Below 80 dB

Control System
PLC Based Automatic Control Panel

Main Drive Power
7.5 kW to 22 kW (Model Dependent)

Discharge Type
Automatic Continuous Discharge

Protection
Overload & Overheat Protection with Emergency Stop

Separation Efficiency
Over 95% for Fine Solids Removal

Processing Capacity
500 - 3000 Liters per Hour (Depending on Model)

Frame Finish
Corrosion Resistant Powder Coating

Electrical Supply
380/415 V, 50 Hz, 3 Phase

Application
Waste Oil Sludge Dewatering, Industrial Oil Reclamation

Old Oil Automatic repair decanter Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Old Oil Automatic repair decanter

This repair project focuses on the comprehensive restoration and optimization of an automatic decanter centrifuge specialized in processing aged and waste oil. Over time, processing heavy "old oil" slurry leads to significant wear on critical components due to abrasive solids and corrosive chemical environments.

The restoration process includes a complete tear-down, thorough cleaning, and dynamic balancing of the bowl and scroll conveyor to ensure optimal separation efficiency. Key wear parts, including the scroll tiles, bearings, seals, and feed zone components, are replaced or hard-faced with tungsten carbide for enhanced durability. Additionally, the automatic control systems and variable frequency drives are recalibrated and upgraded to restore precise differential speed control and continuous, unattended operation.

This repair returns the decanter centrifuge to OEM specifications, minimizing downtime, maximizing oil recovery rates, and extending the operational lifespan of the equipment in demanding oil reclamation applications.

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Advanced Dewatering Technology

Relying on a high-density, precision-balanced centrifugal chamber, this decanter provides advanced fine solids removal, achieving more than 95% separation efficiency. It is specially designed for waste oil sludge handling and oil reclamation, streamlining operational costs and boosting productivity across industrial sites.

Fully Automated Operation

The integrated PLC-based automatic control panel allows for hands-free operation, continuous discharge, and seamless process adjustments. With comprehensive overload and overheat protections and an emergency stop feature, the decanter ensures safe and reliable functioning, minimizing downtime and operator intervention.

Built to Withstand Challenging Environments

Constructed with mild steel or stainless steel and coated for corrosion resistance, this decanter withstands harsh operational conditions. Its customizable temperature control (ambient to 80C) and low-noise design guarantee durability and operator comfort, catering to a wide range of industrial demands.

FAQ's of Old Oil Automatic repair decanter:

Q: How does the Old Oil Automatic Repair Decanter achieve high separation efficiency?

A: The decanter utilizes a high-density, precision-balanced centrifugal chamber that efficiently separates fine solids from liquids, delivering over 95% separation efficiency for waste oil sludge and industrial reclamation applications.

Q: What types of oil processing applications is this decanter suitable for?

A: It is ideal for waste oil sludge dewatering and industrial oil reclamation processes, making it valuable in manufacturing plants, automotive workshops, oil refineries, and other settings that require continuous, efficient solids and liquid separation.

Q: When should I consider using this decanter in my operation?

A: This decanter is best suited for operations needing continuous, automated solids removal from high volumes of oil or oily sludge, especially when frequent manual intervention is impractical or high processing speeds are required.

Q: Where can the Old Oil Automatic Repair Decanter be installed?

A: Designed for industrial environments, it can be installed in refineries, recycling facilities, manufacturing plants, or industrial service centers wherever reliable oil reclamation or sludge dewatering is necessary.

Q: What are the main benefits of the PLC-based automatic control system?

A: The PLC-based control system enables full automation, precise process control, and quick response to anomalies. Features like emergency stop, overload, and overheat protection further enhance operational safety and machine longevity.

Q: How is the decanter maintained and what protections are in place?

A: Routine checks for wear and cleaning are recommended. The machine is equipped with overload and overheat protection, an emergency stop mechanism, and a corrosion-resistant finish, reducing maintenance frequency and extending operational life.

Q: What is the process of operation for this decanter?

A: Oil sludge or waste oil enters the centrifuge chamber, where rapid spinning at up to 4000 RPM forces solids to separate efficiently. The continuous automatic discharge expels separated solids, while clarified oil is collected, streamlining overall waste management.

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