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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Turnkey Organic Fertilizer Production Organic Waste Floating Drum High-Yield Waste-to-Energy Plant

Turnkey Organic Fertilizer Production Organic Waste Floating Drum High-Yield Waste-to-Energy Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Turnkey Organic Fertilizer Production Organic Waste Floating Drum High-Yield Waste-to-Energy Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Turnkey Organic Fertilizer Production Organic Waste Floating Drum High-Yield Waste-to-Energy Plant

This industrial-scale anaerobic digestion facility is engineered for continuous conversion of organic waste into renewable power and premium organic fertilizer.

* **Digester Flow Dynamics:** Utilizing a continuous stirred-tank reactor (CSTR) architecture with a water-sealed floating drum, the digester maintains near plug-flow kinetics. The floating gasholder provides variable-volume storage while ensuring a constant, uniform internal gas delivery pressure, preventing headspace stratification and pressure surges.

* **Mechanical Feeding & Mixing:** Solid organic substrates undergo maceration and high-torque progressive-cavity pump feeding to ensure particle sizing below 12 mm. Digester homogenization is maintained via dual, low-shear draft-tube vertical agitators paired with intermittent hydraulic slurry recirculation, eliminating scum blankets and sediment dead zones.

* **Thermal Regime:** The reactor operates under a tightly monitored mesophilic regime ($38^\circ\text{C} \pm 1^\circ\text{C}$), regulated through internal heating coils and an automated SCADA-controlled external heat exchanger system with zone-specific RTD feedback.

* **Energy & Byproduct Recovery:** Biogas is treated through dual-stage biological desulfurization and carbon filtration, then combusted in a high-efficiency Combined Heat and Power (CHP) unit for baseload electricity and thermal recovery. Degassed digestate is separated via screw press into mineral-rich liquid bio-fertilizer and pathogen-free solid cake for compost conditioning.

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