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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Commercial Grid Injection Organic Waste Continuous Plug Flow Dry Digestion Thermophilic Waste-to-Energy Plant

Commercial Grid Injection Organic Waste Continuous Plug Flow Dry Digestion Thermophilic Waste-to-Energy Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Commercial Grid Injection Organic Waste Continuous Plug Flow Dry Digestion Thermophilic Waste-to-Energy Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Commercial Grid Injection Organic Waste Continuous Plug Flow Dry Digestion Thermophilic Waste-to-Energy Plant

This commercial waste-to-energy facility processes high-solids organic waste (2040% total solids) utilizing an enclosed, horizontal plug-flow dry anaerobic digestion architecture. Feedstock undergoes automated mechanical preparationincluding shredding, contaminant removal, and inoculation with recirculated digestatebefore progressive positive-displacement piston or screw pumps feed the horizontal digester.

Flow dynamics follow a continuous plug-flow regime: substrates advance linearly without axial back-mixing, ensuring a strictly enforced hydraulic retention time (HRT) of 1825 days and eliminating short-circuiting. Gentle, low-speed transverse paddle agitators provide intermittent cross-sectional mixing to release entrapped biogases, facilitate uniform mass transfer, and prevent crust or sediment formation without disturbing the longitudinal plug profile.

The process operates within an actively monitored thermophilic thermal regime (52C55C), utilizing internal heat exchanger pipes or jacketed heating loops to accelerate methanogenic kinetics and achieve complete pasteurization/pathogen elimination. Biogas is collected along the reactor roofline and directed to a membrane-separation or PSA upgrading unit, extracting biomethane (CH 97%) for continuous commercial gas-grid injection. Parasitic thermal loads and facility parasitic electrical demands are supplied via an auxiliary waste-heat recovery loop coupled to an on-site micro-CHP unit.

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