08045475464

Change Language

WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

Our Products

Industrial Centrifuge

Vacuum Pump

Laundry Equipment

Decanter Centrifuges

Vacuum Impregnation Systems

STP ETP Plant Equipments

Industrial Washing Machines

Textile Processing Machines

Direct Drive Water Ring Vacuum Pump

Basket Centrifuge

Direct Drive Oil Seal Vacuum Pump

Oil Lubricated High Vacuum Pump

Commercial Laundry Equipment

Front Loading Machine

Lime Sludge Dryer For ETP

Lime Sludge Dryer

Tumbler Dryer

Sludge Treatment Plant

Sludge Dewatering Machine

Centrifuges Repairing Services

Pusher Centrifuge Repairing Service

Industrial Solid Liquid Separation Centrifuges

Pusher Centrifuge

Starch Plant

Commissioning Organic Fertilizer Production Sewage Sludge Continuous Plug Flow Dry Digestion High-Solids (HSAD) Bio-CNG Plant

Commissioning Organic Fertilizer Production Sewage Sludge Continuous Plug Flow Dry Digestion High-Solids (HSAD) Bio-CNG Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Commissioning Organic Fertilizer Production Sewage Sludge Continuous Plug Flow Dry Digestion High-Solids (HSAD) Bio-CNG Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Commissioning Organic Fertilizer Production Sewage Sludge Continuous Plug Flow Dry Digestion High-Solids (HSAD) Bio-CNG Plant

This commissioning-stage facility processes dewatered sewage sludge via High-Solids Anaerobic Digestion (HSAD) operating at 2035% Total Solids (TS).

* **Digester Flow Dynamics & Feeding:** The system utilizes a horizontal, continuous plug-flow digester. Feedstock is dosed systematically using heavy-duty, positive-displacement progressive cavity pumps and twin-shaft feeding screws, advancing the high-viscosity sludge linearly without back-mixing or hydraulic short-circuiting to ensure uniform solids retention time (SRT of 2030 days).

* **Mechanical Mixing:** Slowly rotating, high-torque longitudinal agitator shafts equipped with angled paddle arrays continuously shear the bulk mass. This disrupts surface crust formation, prevents grit settling, and facilitates micro-bubble biogas disengagement without disturbing the plug-flow profile.

* **Thermal Regime:** The digester operates strictly in the thermophilic regime (5255C), regulated by external heat exchangers and perimeter internal heating jackets. This sustained thermal profile maximizes volatile solids breakdown and achieves thorough pathogen reduction for downstream regulatory compliance.

* **Energy Recovery & Valorization:** Biogas is treated via chemical desulfurization and membrane separation upgrading to yield vehicle-grade Bio-CNG (96% $\text{CH}_4$). Simultaneously, sanitized fibrous digestate is dewatered, conditioned, and cured into pathogen-free organic bio-fertilizer, closing the nutrient loop.

Tell us about your requirement