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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Turnkey Organic Fertilizer Production Municipal Solid Waste Fixed Dome Scrubber-Integrated Biogas Plant

Turnkey Organic Fertilizer Production Municipal Solid Waste Fixed Dome Scrubber-Integrated Biogas Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Turnkey Organic Fertilizer Production Municipal Solid Waste Fixed Dome Scrubber-Integrated Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Turnkey Organic Fertilizer Production Municipal Solid Waste Fixed Dome Scrubber-Integrated Biogas Plant

This turnkey anaerobic digestion facility is engineered to process municipal solid waste (MSW) for combined bioenergy generation and premium organic fertilizer recovery.

* **Digester Flow Dynamics & Construction:** The plant utilizes a reinforced concrete fixed-dome reactor operating under a continuous plug-flow regime with hydraulic displacement. Variable gas pressure within the sealed dome displaces digesting substrate into an integrated expansion chamber, driving continuous, self-regulating hydraulic movement and passive slurry discharge without auxiliary pumping.

* **Mechanical Feeding & Agitation:** Source-segregated MSW undergoes shredding and hydro-pulping before entering the reactor via a heavy-duty, high-torque progressive cavity feeding pump. Internal homogeneity and grit suspension are maintained through low-speed, ATEX-certified vertical mechanical agitators, preventing crust formation and phase stratification.

* **Thermal Regime:** The reactor is maintained under tightly controlled mesophilic conditions (37C 1C) via an internal coaxial hot-water heating jacket and internal pipe coils, insulated with high-density polyurethane to minimize thermal dissipation.

* **Gas Treatment & Energy Recovery:** Raw biogas is routed through an integrated chemical/water scrubbing tower that strips $\text{H}_2\text{S}$ and $\text{CO}_2$ to yield high-calorific biomethane. Recovered biomethane powers a high-efficiency Combined Heat and Power (CHP) unit supplying plant parasitic thermal/electrical loads, while the nutrient-dense digestate undergoes mechanical solid-liquid separation to produce enriched, pathogen-free solid and liquid organic biofertilizers.

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