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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Industrial-scale Waste Management Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Waste-to-Energy Plant

Industrial-scale Waste Management Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Waste-to-Energy Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Industrial-scale Waste Management Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Waste-to-Energy Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Industrial-scale Waste Management Dairy Manure Continuous Plug Flow Dry Digestion Inoculum Recycle Loop Waste-to-Energy Plant

This industrial-scale waste-to-energy facility utilizes a high-solids continuous dry anaerobic digestion architecture engineered specifically for raw dairy manure (1835% total solids).

### Process Dynamics & Mechanical Handling

Feedstock is metered via heavy-duty progressive cavity pumps or positive-displacement screw conveyors into a horizontal, reinforced-concrete plug flow digester. Flow dynamics operate under strict laminar displacement, progressing linearly from inlet to outlet with minimal longitudinal back-mixing to prevent hydraulic short-circuiting. Slow-rotating, low-shear axial paddle agitators provide transverse radial mixing, breaking up floating fibrous crusts and dislodging grit while releasing entrapped biomethane. A metered fraction of active, degassed digestate is returned via an **inoculum recycle loop** to blend directly with fresh influent, ensuring rapid microbial colonization and stabilizing volatile fatty acid (VFA) ratios.

### Thermal Regime & Energy Recovery

The digester operates under an automated mesophilic regime (38C42C) or thermophilic regime (52C55C), sustained by internally embedded floor/wall hydronic heating jackets and heat exchanger integration. Raw biogas is conditioned via biological desulfurization and moisture chilling before routing to a Combined Heat and Power (CHP) unit or biomethane upgrading train. Recovered high-temperature engine jacket and exhaust heat provides thermal parasitic self-sufficiency for digester warming, while excess thermal and electrical outputs are exported to the grid.

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