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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Turnkey Organic Fertilizer Production Food Waste Covered Lagoon High-Yield Anaerobic Digester Plant

Turnkey Organic Fertilizer Production Food Waste Covered Lagoon High-Yield Anaerobic Digester Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Turnkey Organic Fertilizer Production Food Waste Covered Lagoon High-Yield Anaerobic Digester Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Turnkey Organic Fertilizer Production Food Waste Covered Lagoon High-Yield Anaerobic Digester Plant

This turnkey high-yield anaerobic digestion facility processes source-separated food waste into pipeline-grade biomethane and certified organic fertilizer.

* **Digester Flow Dynamics:** Utilizing an engineered, high-rate covered lagoon configuration, the system operates under a semi-continuous plug-flow regime. Zoned baffling directs digestate through distinct hydrolytic, acidogenic, and methanogenic phases while preventing hydraulic short-circuiting and dead zones across an extended hydraulic retention time (HRT).

* **Mechanical Feeding & Mixing:** Feedstock undergoes automated depackaging, size reduction, and slurry homogenization before positive displacement progressive cavity pumps inject the organic pulp into the primary digestion basin. Submerged, low-speed directional mixers paired with selective biogas recirculation keep solids suspended, disperse floating scums, and facilitate uniform substrate-microbe contact.

* **Thermal Regime:** The reactor is maintained under a tight mesophilic window (37C40C) via an integrated external heat exchanger circuit. Submerged, high-density polyethylene (HDPE) heating grids distribute reclaimed thermal energy across the floor to prevent localized cold stratifications beneath the insulated geomembrane cover.

* **Energy Recovery & Valorization:** Biogas is captured under negative pressure via a multi-layer composite membrane cover equipped with desulfurization and moisture knockouts. Cleaned gas fuels a high-efficiency Combined Heat and Power (CHP) unitproducing on-site parasitic electricity and process heatwhile surplus gas can be upgraded to biomethane. Degassed effluent passes to screw-press and centrifuge dewatering units to generate nutrient-rich liquid and pelletized solid biofertilizers.

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