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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Industrial-scale Organic Fertilizer Production Organic Waste Continuous Plug Flow Dry Digestion Continuous Biogas Plant

Industrial-scale Organic Fertilizer Production Organic Waste Continuous Plug Flow Dry Digestion Continuous Biogas Plant Specification

Type
Biogas PLant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Industrial-scale Organic Fertilizer Production Organic Waste Continuous Plug Flow Dry Digestion Continuous Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Industrial-scale Organic Fertilizer Production Organic Waste Continuous Plug Flow Dry Digestion Continuous Biogas Plant

This industrial-scale anaerobic digestion facility is engineered for continuous high-solids (dry) fermentation of source-separated organic waste, maintaining a total solids (TS) range of **20% to 35%**.

* **Digester Flow Dynamics & Reactor Geometry:** Utilizing an elongated, horizontal concrete plug-flow reactor (PFR), feed moves systematically along a hydraulic gradient with minimal axial back-mixing, ensuring an enforced minimum retention time (HRT of 2030 days) and robust pathogen destruction.

* **Mechanical Feeding & Agitation:** High-torque, variable-speed progressive cavity pumps or ram-stuffer screw feeders introduce dense substrates via an airtight airlock. Within the vessel, a heavy-duty, low-speed horizontal paddle agitator (transverse mixing) prevents floating scum layers and heavy sediment buildup, releases entrapped biogenic methane, and fosters contact between incoming biomass and methanogenic consortia without disrupting longitudinal plug flow.

* **Thermal Regime:** The vessel operates under a tightly controlled **thermophilic (52C55C)** or high-rate **mesophilic (38C40C)** regime, maintained by internal heating coils and floor heat-exchange jackets embedded in the insulated reactor walls.

* **Energy Recovery & Fertilizer Output:** Biogas is treated via chemical desulfurization, biological scrubbing, and dehumidification before routing to high-efficiency CHP (combined heat and power) units or biomethane gas upgrading. Thermal energy recovered from engine jackets sustains process heat, while the digestate discharges continuously into screw-press separators to yield certified pathogen-free, nutrient-rich solid bio-fertilizer and liquid organic humic extract.

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