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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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New Thermal Energy Animal Manure Horizontal Agitated Plug Flow (Dry Digestion) Thermophilic Waste-to-Energy Plant

New Thermal Energy Animal Manure Horizontal Agitated Plug Flow (Dry Digestion) Thermophilic Waste-to-Energy Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

New Thermal Energy Animal Manure Horizontal Agitated Plug Flow (Dry Digestion) Thermophilic Waste-to-Energy Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About New Thermal Energy Animal Manure Horizontal Agitated Plug Flow (Dry Digestion) Thermophilic Waste-to-Energy Plant

This waste-to-energy facility utilizes a **dry anaerobic digestion** process operating as a **horizontal agitated plug-flow reactor**, engineered specifically for high-solids animal manure (typically 2035% total solids).

* **Mechanical Feeding & Flow Dynamics:** Feedstock is continuously or semi-continuously metered into the digester inlet via heavy-duty positive displacement piston pumps or twin-screw auger feeders. The horizontal vessel enforces strict plug-flow kinetics, preventing short-circuiting and ensuring a uniform hydraulic retention time (HRT) of 2030 days as material advances longitudinally toward the discharge end.

* **Agitation & Degassing:** A slow-rotating, center-mounted axial shaft equipped with paddle agitators provides low-shear, transverse mechanical mixing. This releases entrapped biomethane, breaks up floating scum layers, prevents grit sedimentation, and promotes active microbial contact without disrupting the linear plug-flow gradient.

* **Thermal Regime:** The reactor maintains a **thermophilic temperature regime (52C55C)** regulated by internal heat-exchange pipes and jacketed wall insulation. This accelerated metabolic rate maximizes volatile solids destruction while ensuring complete pathogen sanitation in compliance with biosafety standards.

* **Energy Recovery:** The generated methane-rich biogas (~5565% $\text{CH}_4$) is conditioned and routed to a high-efficiency Combined Heat and Power (CHP) unit or upgraded to biomethane. Waste heat from the CHP exhaust and engine jacket water is recovered via a closed hydronic loop to sustain digester thermophilic heating, yielding a highly self-sufficient, net-positive energy balance.

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