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WHIRLER CENTRIFUGALS PVT. LTD.
GST : 24AAACW1729R1ZX

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Operational Waste Management Poultry Litter Continuous Plug Flow Dry Digestion High-Solids (HSAD) Biogas Plant

Operational Waste Management Poultry Litter Continuous Plug Flow Dry Digestion High-Solids (HSAD) Biogas Plant Specification

Type
Biogas Plant

Material
SS304

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 Volt (v)

Power
250000 Watt (w)

Operational Waste Management Poultry Litter Continuous Plug Flow Dry Digestion High-Solids (HSAD) Biogas Plant Trade Information

Minimum Order Quantity
1 Number

Delivery Time
4

About Operational Waste Management Poultry Litter Continuous Plug Flow Dry Digestion High-Solids (HSAD) Biogas Plant

This facility utilizes a continuous horizontal plug flow reactor engineered specifically for High-Solids Anaerobic Digestion (HSAD) of nitrogen-rich poultry litter operating at 2035% total solids (TS).

* **Digester Flow Dynamics & Loading:** Raw substrate moves horizontally through an elongated, reinforced-concrete reactor chamber in a plug-flow regime. Controlled hydraulic retention times (2535 days) prevent short-circuiting while continuous percolate recycling inoculates incoming feedstock and buffers high ammonia concentrations.

* **Mechanical Feeding & Mixing:** Solid substrate is charged via an automated, heavy-duty piston or twin-screw auger feed system designed for high-density, fibrous waste. Within the vessel, low-speed, high-torque transverse agitators provide gentle shear mixing to release entrapped biogas, mitigate thermal stratification, and break surface crusts without disrupting plug flow progression.

* **Thermal Regime:** The system operates under a tightly monitored mesophilic (38C40C) or thermophilic (52C55C) thermal regime maintained via internal floor- and wall-mounted hydronic heating jackets.

* **Energy Recovery:** Biomethane-rich biogas (~6065% $\text{CH}_4$) undergoes biological desulfurization and chilling before fueling an on-site Combined Heat and Power (CHP) unit. The CHP generates base-load green electricity for grid export, while recovered parasitic thermal energy supplies digester heating circuits and post-digestion drying processes.

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